Page 481 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 481

FINAL DRIVE


                   6. Remove the roller pin q from the front prop shaft.  GEARCASE INSTALLATION
                       Use the Roller Pin Removal Tool.
                                                                         1. To install gearcase, reverse removal procedures.
                             Roller Pin Removal Tool: 2872608                Use a new roll pin q in front prop shaft.





















                                                                         2. Torque   mounting  bolts w    in  skid  plate  to
                   7. Remove bolts w securing the bottom of housing to       specification.
                       the skid plate frame. Bolts and fluid drain plug are
                       accessible through the skid plate.                                    TORQUE
                                                                                    Front Gearcase Mounting Bolts:
                                                                                          37 ft-lbs (50 Nm)




                                                                                                                              7












                   8. Remove vent line and disconnect the electrical
                       connector.
                   9. Remove the front gearcase from left side of frame,
                       pulling both the remaining CV shaft and propshaft  3. Install gearcase vent line. Be sure vent line is not
                       from the gearcase. Replace the circlips on the CV     kinked or pinched.
                       shaft ends prior to reassembly.
                                                                         4. Verify vent line is properly routed (See Gearcase /
                                                                             Transmission Vent Lines, page  ).
                                                                         5. Add the proper lubricant to the front gearcase. Check
                                                                             drain plug for proper torque. Refer to Chapter 2 for
                                                                             fluid fill and change information.















                   9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual                            7.5
                   © Copyright Polaris Industries Inc.
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