Page 572 - Manual Oficina Polaris Sportsman 570 2014 a 2016

BRAKE SYSTEM

FRONT MASTER CYLINDER (ALL MODELS)

REMOVAL 2. Place new sealing washers on each side of banjo
1. Clean master cylinder and reservoir assembly. Make fitting on the brake line and torque banjo bolt to
sure you have a clean work area to disassemble specification.
brake components.
2. Remove master cylinder from handlebars.

CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact with finished
surfaces.
3. While holding upright, continue to remove master
cylinder. Cover the brake line to avoid spillage when
removing the brake line banjo bolt.

INSTALLATION
1. Install master cylinder on handlebars. Torque
mounting bolts to specification. Torque the inner bolt TORQUE
q first. Brake Line Banjo Bolt:
15 ft-lbs (20 Nm)

3. Fill reservoir with DOT-approved brake fluid.
NOTE
To speed up the brake bleeding procedure, the master
cylinder can be purged of air before brake line is
attached. Fill with DOT-approved brake fluid and pump
lever slowly two to three times with finger over the outlet
end to purge master cylinder of air.

4. Follow proper bleeding procedures. Check all
connections for leaks and repair if necessary.

TORQUE
Handlebar Master Cylinder Clamp Bolts:
25 in-lbs (3 Nm)
Torque Inner Bolt First

9.14 9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
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