Page 145 - Manual Oficina Polaris RS1 2018 e 2019

ENGINE / COOLING SYSTEM

FLYWHEEL REMOVAL 6. Hold puller body and tighten the center bolt to
remove the flywheel.
NOTE
The flywheel can be serviced with the engine installed
in the chassis.

1. Remove the stator cover assembly.
2. Remove the starter torque limit gear q as an
assembly.
3

Starter One-Way Clutch Inspection

NOTE
The starter one-way clutch can be serviced with the
engine installed in the chassis.

7. Remove the stator cover and flywheel (see Chapter
3. Inspect gear teeth for damage. Inspect fit of shaft 3 – Stator Cover Removal / Inspection, page ).
inside gear and replace gear assembly is clearance
is excessive. Inspect the shaft and bearing surfaces 8. Place flywheel on a work bench with the one-way
in the crankcase and stator cover for excessive wear. clutch facing up. Grasp clutch gear and rotate
clockwise. It should turn smoothly without binding.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt 9. Rotate one-way gear counterclockwise. The gear
should immediately lock in position and not slip.
w.
10. Inspect the one-way gear bushing r for wear or
galling. If service is required, see chapter 3 – Starter
One-Way Clutch Disassembly, page 3.60.

5. Fully install Flywheel Puller (PA-49316) e on the
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).

9928689 - 2018 RZR RS1 Service Manual 3.59
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