Page 217 - Manual Oficina Polaris RS1 2018 e 2019

FUEL SYSTEM

TORQUE 16.Align the holes on the master cylinder rod and brake
pedal. Install pin u and circlip i as shown.
Lower Steering Shaft to EPS Unit Pinch Bolt:
25 ft-lbs (34 Nm)

4

17.Install dash bracket, steering support bracket, and
upper steering assembly. Install upper steering shaft
onto EPS unit. Torque fasteners to specification.
IMPORTANT
TORQUE
To ensure the steering shaft splines are fully engaged Dash Bracket/Steering Support Bracket Mounting
to the EPS unit, inspect the pinch-point opening using a Fasteners
no-go gauge of 0.49” width. The gauge must not pass
between the pinch point in the steering shaft. If the 14 ft-lbs (19 Nm)
steering shaft fails this test, loosen pinch bolt, re-adjust Upper Steering Shaft Pinch Bolt:
steering shaft, re-torque pinch bolt, and repeat 25 ft-lbs (34 Nm)
inspection.
18.Route electrical harness through the main floor and
15.Torque the four mount bracket nuts y to reinstall rubber grommet.
specification. 19.Reconnect the EPS, PPS, Instrument cluster, and
Block Terminal electrical connections. Be sure the
connectors snap into place.
NOTE
Ensure the cluster wiring harness is routed into its
mounting slot in the upper dash.

TORQUE
Power Steering Unit Mount Bracket Nuts:
18 ft-lb (24 Nm)

20.Install new panduit straps retaining the electrical
harness to the steering assembly and main floor.
21.install the front upper and lower fenders. Torque
fasteners to specification.

9928689 - 2018 RZR RS1 Service Manual 4.31
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