Page 304 - Manual Oficina Polaris RS1 2018 e 2019

TRANSMISSION

NOTE 6. Install the shift shaft rail s and shift forks into the
transmission housing as an assembly. Be sure the
Refer to the exploded view at the end of this chapter as shift forks are engaged into the engagement dogs.
a reference.
NOTE
1. Install the idler shaft k and reverse shaft j together
into the case. Shift fork pins should be offset towards the input shaft
as shown.

2. Install the transmission input shaft h into the case.
3. Install idler gear assemblyg.
4. Install rear output shaft assembly f.
7. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.

5. Assemble the shift shaft rail if previously
disassembled.
8. Install the shift drum into the transmission housing.
NOTE
Lift up on the shift shaft rail and move the rail
Both shift forks need to be orientated the same way, so assembly towards the shift drum to allow the shift fork
that the shift fork pins are both offset to the same side ends to be installed into the shift drum.
of the rail. 9. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to left-hand transmission
mating surface.
10.Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
11. Thoroughly clean the shift shaft housing.

6.28 9928689 - 2018 RZR RS1 Service Manual
© Copyright Polaris Industries Inc.