Page 208 - Manual_Polaris_RZR_ProXP-20-21
P. 208

ENGINE / COOLING SYSTEM

                WATER PUMP HOUSING REMOVAL                           3. Remove the water pump assembly from the engine
                                                                        by using a twisting motion as you pull out on the
                                     NOTICE
                                                                        housing.
                   The water pump housing can be serviced with the
                           engine installed in the chassis.


                1. Remove the thermostat housing coolant lines q,
                   cylinder inlet hose w , oil cooler hoses e and water
                   pump inlet hose r. Leave them all attached to the
                   water pump housing.











                                                                     4. If water pump service is required (impeller or
                                                                        mechanical seal), refer to Water Pump Service page
                                                                        3.38.


                                                                     FLYWHEEL REMOVAL

                                                                                           NOTICE
                2. Remove the three gold colored bolts t retaining the  The flywheel can be serviced with the engine installed
                   water pump housing to the engine.
                                                                                        in the chassis.


                                                                     1. Remove the stator cover assembly.
                                                                     2. Remove the starter torque limit gear q as an
                                                                        assembly.






















                                                                     3. Inspect gear teeth for damage. Inspect fit of shaft
                                                                        inside gear and replace gear assembly is clearance is
                                                                        excessive. Inspect the shaft and bearing surfaces in
                                                                        the crankcase and stator cover for excessive wear.
                                                                     4. Using a commercially available strap wrench, hold
                                                                        the flywheel and remove the flywheel retaining bolt
                                                                        w.





                3.64                                                       9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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