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INDEX

Assembly View .................................................... 10.19 Bleeding...............................................................2.38
Assembly View (4-Seat)......................................... 10.20 Coolant Strength and Type .......................................2.35
Disassembly / Inspection ....................................... 10.21 Pressure Test ................................................ 2.36, 3.31
Disassembly / Inspection (4-Seat)............................ 10.22 Specifications........................................................3.31
Cam Chain Tensioner Troubleshooting .....................................................1.37
Inspection.............................................................2.32 Cornering Control......................................................9.70
Camshaft CPS ........................................................................ 4.7
Inspection.............................................................3.55 Replacement.......................................................... 4.8
Installation / Timing.................................................3.93 Testing.................................................................. 4.7
Removal...............................................................3.53 Crankcase
Sprocket Inspection ................................................3.54 Assembly .............................................................3.85
Camshaft Timing Breather Hose Inspection.........................................2.30
Quick Reference ....................................................3.97 Disassembly / Inspection .........................................3.66
CAN ..................................................................... 12.42 Crankcase Inspection.................................................3.71
Cargo Box Crankshaft
Assembly View .................................................... 11.14 Connecting Rod Bearing Selection.............................3.78
Removal............................................................. 11.20 Installation ............................................................3.83
Charge Air Cooler Journal Inspection ..................................................3.69
Installation ............................................................3.34 Main Bearing Selection............................................3.79
Removal...............................................................3.32 Removal / Inspection...............................................3.69
Charging System Crankshaft Position Sensor (CPS) ................................. 4.7
Break Even Test................................................... 12.20 Crankshaft PTO Seal
Stator Testing ...................................................... 12.21 Installation ............................................................3.44
Chassis Removal...............................................................3.44
Assembly View ......................................................11.9 Replacement.........................................................3.44
Assembly View (4-Seat)......................................... 11.10 Crankshaft Sensor
Frame..........................................................11.9-11.10 Replacement.......................................................... 4.8
Chassis Harness Testing.................................................................. 4.7
Break-Out Diagrams ............................................. 12.48 CV Joint / Boot
Clutch Replacement.........................................................8.17
Bushing Service......................................6.16, 6.28, 6.43 Cylinder
Installation (Drive) ..................................................6.19 Inspection.............................................................3.73
Installation (Driven)......................................... 6.37, 6.47 Installation ............................................................3.82
Removal (Drive)...............................................6.7, 6.22 Misfire..................................................................1.58
Removal (Driven) ........................................... 6.31, 6.41 Cylinder Head
Clutch Chart Assembly .............................................................3.91
2020-21 Pro XP ....................................... 1.15, 1.19, 6.3 Disassembly .........................................................3.58
2020-21 Pro XP 4........................................... 1.17, 1.21 Inspection.............................................................3.57
Clutch Cover Installation ............................................................3.92
Drain ...................................................................2.43 Removal...............................................................3.57
Combustion Chamber Cleaning....................................3.60 Cylinder Leakdown Test..............................................2.30
Component Locations Cylinder Removal......................................................3.72
Electrical (front)......................................................12.6
Electrical (rear) ......................................................12.5
Connecting Rod D
Assembly .............................................................3.81
Bearing Selection ...................................................3.78 Dash
Inspection.............................................................3.76 Removal............................................................. 11.19
Console Dash Instruments / Controls ........................................11.7
Removal............................................................. 11.21 Dash Light ............................................................. 12.29
Control Arm Decal Replacement ...................................................11.2
Replacement (front) ................................................9.18 Decimal Equivalent Chart............................................1.24
Coolant Diagnostic ...............................................................1.27
Level Inspection.....................................................2.35 Engine Cranks but does Not Start ..............................1.30
Coolant Flow Diagram................................................3.30 No Crank No Start or Slow Crank...............................1.32
Coolant Flush ...........................................................2.37 Over Heating.........................................................1.33
Coolant Hose Warning Lights.......................................................1.34
Inspection.............................................................2.36 Digital Wrench
Coolant Pump Diagnostic Connector..............................................1.40
Electric............................................................... 12.33 Digital Wrench®
Coolant Temperature Sensor Communication Errors.............................................1.40
Test................................................................... 12.34 ECU Reprogramming..............................................1.44
Cooling Fan Feature Map..........................................................1.42
Bypass Test ........................................................ 12.31 Guided Diagnostics ................................................1.38
Replacement....................................................... 12.31 Polaris Mobile Digital Wrench® (PMDW) .....................1.44
Testing............................................................... 12.30 Serial Number Location ...........................................1.41
Cooling System Software Installation and Updates..............................1.39

IX.2 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.