Page 593 - Manual_Polaris_RZR_ProXP-20-21
P. 593
INDEX
Software Overview .................................................1.38 Diagnostic Trouble Codes Overview...........................1.46
Special Tools.........................................................1.38 ETC Learn Procedure .......................................4.3, 4.10 IX
Disc Operation Overview ................................................. 4.2
Inspection (rear)................................................... 10.31 Replacement.......................................................... 4.2
Inspection-Front............................................2.56, 10.24 EFI
Replacement (rear)............................................... 10.32 Component Locations .............................................. 5.3
Replacement-Front............................................... 10.25 Operation Overview ................................................. 5.4
Door Adjustment ..................................................... 11.23 Service Notes......................................................... 5.5
Door Latch Electrical
Replacement....................................................... 11.23 Component Locations (front).....................................12.6
Door Panel Component Locations (rear) .....................................12.5
Replacement....................................................... 11.23 Connector Probing Guidelines...................................1.74
Drive Belt Continuity / Resistance............................................1.75
Break-In ................................................................ 6.6 Current Draw - Key Off ...................................1.78, 12.20
Inspection.............................................................. 6.5 Digital Multi-Meter (DMM) ........................................1.73
Installation ............................................................. 6.6 Notes...................................................................12.4
Removal................................................................ 6.5 Service Notes........................................................1.73
Drive Clutch Special Tools.........................................................12.3
Assembly ..................................................... 6.18, 6.30 Static and Dynamic Testing ......................................1.73
Assembly View ................................................6.9, 6.21 Testing Current Flow (Amperage) ..............................1.77
Bearing Inspection.......................................... 6.11, 6.24 Testing For A Short To Ground ..................................1.75
Bushing Inspection ......................................... 6.15, 6.28 Testing For A Short To Voltage ..................................1.76
Button to Tower Clearance ............................... 6.12, 6.25 Testing for Intermittent Conditions ..............................1.77
Clutch Inspection ........................................... 6.14, 6.27 Testing Voltage Drop...............................................1.78
Disassembly .........................................................6.11 Wiring Harness .................................................... 12.48
Disassembly (2021) ................................................6.23 Electrical harness.................................................... 12.44
Installation ............................................................6.19 Electrical Harness ................................................... 12.43
Operation .............................................................. 6.4 Retention (4-Seat) ................................................ 12.45
Removal.........................................................6.7, 6.22 Routing (4-Seat) .................................................. 12.43
Roller / Pin / Thrust Washer Inspection................ 6.12, 6.25 Electronic Power Steering (EPS)
Roller Removal Troubleshooting - EPS Non-Functional MIL Off.............1.70
Roller Installation ........................................ 6.13, 6.26 Troubleshooting - EPS Non-Functional MIL On.............1.69
Shift Weight Inspection.................................... 6.13, 6.26 Troubleshooting - Using Digital Wrench® ....................1.71
Spider Removal ............................................. 6.12, 6.25 Electronic Throttle Body
Spring.......................................................... 6.15, 6.24 Learn Procedure ..............................................4.3, 4.10
Drive Shaft Electronic Throttle Control............................................ 4.9
Boot Inspection......................................................2.45 Engine
CV Joint Handling...................................................8.16 Balance Shaft Installation.........................................3.84
Removal (Front).....................................................8.11 Balance Shaft Removal / Inspection ...........................3.68
Removal (Rear) .....................................................8.13 Bearing Selection Identification .................................3.78
Drive Shaft,...................................................... 8.12, 8.14 Camshaft Inspection ...............................................3.55
Driven Clutch Camshaft Installation / Timing ...................................3.93
Alignment ..................................................... 6.38, 6.47 Camshaft Removal .................................................3.53
Assembly ..................................................... 6.36, 6.45 Camshaft Sprocket Inspection...................................3.54
Assembly View .............................................. 6.33, 6.40 Camshaft Timing - Quick Reference ...........................3.97
Bushing Service.....................................................6.35 Connecting Rod Inspection.......................................3.76
Disassembly ................................................. 6.34, 6.42 Crankcase Assembly ..............................................3.85
Installation .................................................... 6.37, 6.47 Crankcase Breather Hose Inspection..........................2.30
Operation .............................................................. 6.4 Crankcase Disassembly / Inspection ..........................3.66
Removal....................................................... 6.31, 6.41 Crankcase Inspection..............................................3.71
Driveshaft (Half Shaft) Crankshaft Installation.............................................3.83
Diagnostics...........................................................1.66 Crankshaft Removal / Inspection ...............................3.69
Dynamic Cylinder / Piston Removal ........................................3.72
Testing.................................................................1.73 Cylinder Head Assembly..........................................3.91
Dynamix..................................................................9.68 Cylinder Head Inspection .........................................3.57
Demonstration Mode...............................................9.69 Cylinder Head Installation ........................................3.92
Mode Switch ................................................9.72, 12.17 Cylinder Head Removal...........................................3.57
Suspension Control Module......................................9.69 Cylinder Inspection .................................................3.73
Dynamix Shocks Engine Service
Disassembly/Assembly............................................9.68 Cam Chain Tensioner Service ................................3.52
Flywheel Removal ..................................................3.64
Installation ............................................................3.49
E Limiting / Misfire.....................................................1.58
Lubrication Specifications ......................................... 3.4
ECT Mount Replacement................................................3.43
Test................................................................... 12.34 Oil and Filter Change ..............................................2.29
ECU Oil Flow Chart......................................................... 3.6
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual IX.3
© Copyright Polaris Industries Inc.