Page 593 - Manual_Polaris_RZR_ProXP-20-21
P. 593

INDEX


                     Software Overview .................................................1.38  Diagnostic Trouble Codes Overview...........................1.46
                     Special Tools.........................................................1.38  ETC Learn Procedure .......................................4.3, 4.10  IX
                   Disc                                                    Operation Overview ................................................. 4.2
                     Inspection (rear)................................................... 10.31  Replacement.......................................................... 4.2
                     Inspection-Front............................................2.56, 10.24  EFI
                     Replacement (rear)............................................... 10.32  Component Locations .............................................. 5.3
                     Replacement-Front............................................... 10.25  Operation Overview ................................................. 5.4
                   Door Adjustment ..................................................... 11.23  Service Notes......................................................... 5.5
                   Door Latch                                            Electrical
                     Replacement....................................................... 11.23  Component Locations (front).....................................12.6
                   Door Panel                                              Component Locations (rear) .....................................12.5
                     Replacement....................................................... 11.23  Connector Probing Guidelines...................................1.74
                   Drive Belt                                              Continuity / Resistance............................................1.75
                     Break-In ................................................................ 6.6  Current Draw - Key Off ...................................1.78, 12.20
                     Inspection.............................................................. 6.5  Digital Multi-Meter (DMM) ........................................1.73
                     Installation ............................................................. 6.6  Notes...................................................................12.4
                     Removal................................................................ 6.5  Service Notes........................................................1.73
                   Drive Clutch                                            Special Tools.........................................................12.3
                     Assembly ..................................................... 6.18, 6.30  Static and Dynamic Testing ......................................1.73
                     Assembly View ................................................6.9, 6.21  Testing Current Flow (Amperage) ..............................1.77
                     Bearing Inspection.......................................... 6.11, 6.24  Testing For A Short To Ground ..................................1.75
                     Bushing Inspection ......................................... 6.15, 6.28  Testing For A Short To Voltage ..................................1.76
                     Button to Tower Clearance ............................... 6.12, 6.25  Testing for Intermittent Conditions ..............................1.77
                     Clutch Inspection ........................................... 6.14, 6.27  Testing Voltage Drop...............................................1.78
                     Disassembly .........................................................6.11  Wiring Harness .................................................... 12.48
                     Disassembly (2021) ................................................6.23  Electrical harness.................................................... 12.44
                     Installation ............................................................6.19  Electrical Harness ................................................... 12.43
                     Operation .............................................................. 6.4  Retention (4-Seat) ................................................ 12.45
                     Removal.........................................................6.7, 6.22  Routing (4-Seat) .................................................. 12.43
                     Roller / Pin / Thrust Washer Inspection................ 6.12, 6.25  Electronic Power Steering (EPS)
                     Roller Removal                                        Troubleshooting - EPS Non-Functional MIL Off.............1.70
                       Roller Installation ........................................ 6.13, 6.26  Troubleshooting - EPS Non-Functional MIL On.............1.69
                     Shift Weight Inspection.................................... 6.13, 6.26  Troubleshooting - Using Digital Wrench® ....................1.71
                     Spider Removal ............................................. 6.12, 6.25  Electronic Throttle Body
                     Spring.......................................................... 6.15, 6.24  Learn Procedure ..............................................4.3, 4.10
                   Drive Shaft                                           Electronic Throttle Control............................................ 4.9
                     Boot Inspection......................................................2.45  Engine
                     CV Joint Handling...................................................8.16  Balance Shaft Installation.........................................3.84
                     Removal (Front).....................................................8.11  Balance Shaft Removal / Inspection ...........................3.68
                     Removal (Rear) .....................................................8.13  Bearing Selection Identification .................................3.78
                   Drive Shaft,...................................................... 8.12, 8.14  Camshaft Inspection ...............................................3.55
                   Driven Clutch                                           Camshaft Installation / Timing ...................................3.93
                     Alignment ..................................................... 6.38, 6.47  Camshaft Removal .................................................3.53
                     Assembly ..................................................... 6.36, 6.45  Camshaft Sprocket Inspection...................................3.54
                     Assembly View .............................................. 6.33, 6.40  Camshaft Timing - Quick Reference ...........................3.97
                     Bushing Service.....................................................6.35  Connecting Rod Inspection.......................................3.76
                     Disassembly ................................................. 6.34, 6.42  Crankcase Assembly ..............................................3.85
                     Installation .................................................... 6.37, 6.47  Crankcase Breather Hose Inspection..........................2.30
                     Operation .............................................................. 6.4  Crankcase Disassembly / Inspection ..........................3.66
                     Removal....................................................... 6.31, 6.41  Crankcase Inspection..............................................3.71
                   Driveshaft (Half Shaft)                                 Crankshaft Installation.............................................3.83
                     Diagnostics...........................................................1.66  Crankshaft Removal / Inspection ...............................3.69
                   Dynamic                                                 Cylinder / Piston Removal ........................................3.72
                     Testing.................................................................1.73  Cylinder Head Assembly..........................................3.91
                   Dynamix..................................................................9.68  Cylinder Head Inspection .........................................3.57
                     Demonstration Mode...............................................9.69  Cylinder Head Installation ........................................3.92
                     Mode Switch ................................................9.72, 12.17  Cylinder Head Removal...........................................3.57
                     Suspension Control Module......................................9.69  Cylinder Inspection .................................................3.73
                   Dynamix Shocks                                          Engine Service
                     Disassembly/Assembly............................................9.68  Cam Chain Tensioner Service ................................3.52
                                                                           Flywheel Removal ..................................................3.64
                                                                           Installation ............................................................3.49
                                           E                               Limiting / Misfire.....................................................1.58
                                                                           Lubrication Specifications ......................................... 3.4
                   ECT                                                     Mount Replacement................................................3.43
                     Test................................................................... 12.34  Oil and Filter Change ..............................................2.29
                   ECU                                                     Oil Flow Chart......................................................... 3.6


                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                            IX.3
                   © Copyright Polaris Industries Inc.
   588   589   590   591   592   593   594   595   596   597   598