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INDEX
Digital Wrench®.....................................................1.38 Spring Adjustment (WALKER EVANS™) .....................9.58
Electrical ..............................................................12.3 Suspension Control Module.........................................9.69 IX
Engine .................................................................. 3.4 Suspension Mode Switch (Dynamix) ....................9.72, 12.17
Final Drive ............................................................. 8.2 Switch
Fuel System........................................................... 5.2 AWD/2WD .......................................................... 12.15
Master .................................................................. 1.6 Brake................................................................. 12.16
PVT System........................................................... 6.3 Headlamp........................................................... 12.14
Shock ..................................................................9.59 Key ................................................................... 12.14
Steering ................................................................ 9.3 Seat Belt ............................................................ 12.15
Suspension............................................................ 9.3 Suspension Mode (Dynamix) ...........................9.72, 12.17
Transmission.......................................................... 7.2 Transmission....................................................... 12.16
Specification Symptom Checklist...................................................... 49
Valve Stem ...........................................................3.59
Valve Stem Diameter ..............................................3.59
Specifications T
Brakes .................................................................10.2
Engine .................................................................. 3.7 Tail Light
Walker Evans 2.5 Shocks.........................................9.54 Replacement....................................................... 12.29
Walker Evans 3.0 Shocks.........................................9.56 Tap / Drill Sizes {Metric} ..............................................1.23
Spring Thermostat
Adjustment ...........................................................2.52 Replacement.........................................................3.37
Adjustment (WALKER EVANS™) ..............................9.58 Throttle Body............................................................. 4.9
Replacement.........................................................9.28 Replacement.........................................................4.10
Stabilizer Bar Throttle Pedal
Removal (Front) Inspection.............................................................2.40
Installation (Front) ...............................................9.19 Tie Rod End Inspection...............................................2.48
Removal / Installation (Rear).....................................9.27 Timing
Starter Camshaft - Quick Reference.....................................3.97
One-Way Clutch Assembly.......................................3.89 Tire
One-Way Clutch Disassembly...................................3.65 Inspection.............................................................2.46
One-Way Clutch Inspection ......................................3.64 Pressure ..............................................................2.46
Starter Motor Tire Balancing ..........................................................8.45
Installation ............................................................3.42 TMAP Sensor............................................................ 4.4
Removal...............................................................3.41 Torque Sequences
Starter Solenoid Engine .................................................................. 3.9
Operation ........................................................... 12.35 Torque Specifications
Replacement....................................................... 12.35 Master .................................................................1.10
Test................................................................... 12.35 Trailing Arm
Static Removal / Installation..............................................9.23
Testing.................................................................1.73 Spherical Bearing Replacement ................................9.25
Stator Transmission
Testing............................................................... 12.21 Assembly .............................................................7.16
Stator Cover Disassembly .........................................................7.11
Installation ............................................................3.90 Gear, Shaft, Bearing Inspection .................................7.15
Removal...............................................................3.63 Installation ............................................................. 7.8
Steering Lubrication............................................................2.47
Assembly View ....................................................... 9.4 Oil Change............................................................2.47
Special Tools.......................................................... 9.3 Oil Level Check......................................................2.47
Steering Rack Removal................................................................ 7.5
Removal................................................................ 9.8 Snorkel Gear Backlash............................................7.16
Steering Shaft Special Tools.......................................................... 7.2
Bushing Replacement .............................................9.14 Vent Line Routing...................................................7.10
Installation (lower) ..................................................9.11 Transmission Diagnostics
Installation (upper)..................................................9.13 Hard Shifting .........................................................1.65
Removal (lower)...................................................... 9.7 Transmission Isolation.............................................1.65
Removal (Upper)..................................................... 9.5 Transmission Switch ................................................ 12.16
Steering System Trouble Code List
Inspection.............................................................2.48 (ORV Master) ........................................................1.47
Steering Wheel Trouble Tree
Free-play..............................................................2.48 Guided Symptom Diagnostic.....................................1.25
Removal................................................................ 9.6 Troubleshooting
Suspension Brake Noise ..........................................................1.67
Front - Assembly View.............................................9.17 Cooling System......................................................1.37
Inspection.............................................................2.51 Engine .................................................................1.35
Shock Adjustment ..................................................2.52 EPS Non-Functional MIL Off.....................................1.70
Shock Analysis ......................................................1.72 EPS Non-Functional MIL On.....................................1.69
Special Tools.......................................................... 9.3 EPS Using Digital Wrench®......................................1.71
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual IX.7
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