Page 595 - Manual_Polaris_RZR_ProXP-20-21

INDEX

Adjustment ......................................................... 12.28 Replacement....................................................... 12.46
Replacement....................................................... 12.28 Replacement (4-Seat) ........................................... 12.47 IX
Headlight Switch ..................................................... 12.14 Maintenance
Heat Shield Inspection................................................2.34 Battery.................................................................2.57
Helix Quick Reference ....................................................2.25
Movable Sheave Steering System.....................................................2.48
Bushing Inspection ...................................... 6.35, 6.43 Maintenance Intervals ................................................. 2.5
Hood Manifold Pressure Sensor ............................................ 4.4
Removal............................................................. 11.19 Master Cylinder
Hood / Front Body .....................................................11.8 Installation .......................................................... 10.12
Hub Removal............................................................. 10.12
Assembly View-Front ..............................................8.43 Master Torque Table ..................................................1.10
Assembly View-Rear...............................................8.44 Misc. Specifications / Charts
Wheel Hub (Rear) ..................................................8.44 Conversion Table ...................................................1.22
Wheel hub-front .....................................................8.43 Tap / Drill Sizes (SAE) .............................................1.23
Hydraulic Brake System Operation.............................. 10.11 Mode Switch (Dynamix).....................................9.72, 12.17
Model Number Designation .......................................... 1.3
Motor Mount
I Replacement.........................................................3.43
Muffler
Ignition Coil............................................................ 12.19 Installation ............................................................3.15
Replacement....................................................... 12.19 Removal...............................................................3.15
Injector
O-rings.................................................................. 5.7
,Installation (Front)...............................................8.5, 8.12 O
Installation (Rear)......................................................8.14
Instrument Cluster O-rings
Information Display Area..........................................12.9 Fuel Injector ........................................................... 5.7
Overview..............................................................12.7 Oil Change
Pinouts .............................................................. 12.13 Engine .................................................................2.29
Intake Transmission.........................................................2.47
Assembly View ......................................................3.12 Oil Drain Tube Service
Pre-Filter Service ...................................................2.41 Turbocharger.........................................................3.27
Intercooler Oil Flow Chart............................................................ 3.6
Installation ............................................................3.34 Oil Level Check
Removal...............................................................3.32 Engine .................................................................2.28
Oil Pressure Test........................................................ 3.5
One-Way Clutch
K Assembly .............................................................3.89
Open Circuit Voltage Test.......................................... 12.26
Key Switch............................................................. 12.14 Oxygen Sensor.........................................................4.13
Keys Replacement.........................................................4.14
Replacement.......................................................... 1.5
Knock Sensor
Overview............................................................... 4.6 P
Replacement.......................................................... 4.6
Testing.................................................................. 4.6 Pad
Installation (rear) .................................................. 10.33
Pads
L Installation-Front .................................................. 10.25
Removal (rear)..................................................... 10.28
Leakdown Test .........................................................2.30 Pads, Brake
Lubricants................................................................. 2.3 Inspection.......................................... 2.55, 10.23, 10.30
Lubrication Pedal Position Sensor ................................................4.11
Grease Points........................................................2.27 Replacement.........................................................4.12
Lubrication Specification Testing.................................................................4.11
Engine .................................................................. 3.4 Piston
Cylinder Clearance .................................................3.76
Disassembly / Inspection .........................................3.74
M Installation ............................................................3.82
Ring Installation .....................................................3.80
MAG Cover Ring Installed Gap..................................................3.75
Installation ............................................................3.90 Ring to Groove Clearance ........................................3.75
Removal...............................................................3.63 Piston Removal.........................................................3.72
Main Bearing Piston Ring
Selection Chart ......................................................3.79 Removal...............................................................3.75
Main Harness Plunging Joint / Boot

9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual IX.5
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