Page 126 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

FLYWHEEL REMOVAL 6. Hold puller body and tighten the center bolt to
remove the flywheel.
NOTE

The flywheel can be serviced with the engine installed
in the chassis.

1. Remove the stator cover assembly.
2. Remove the starter torque limit gear q as an
assembly.

Starter One-Way Clutch Inspection
NOTE
The starter one-way clutch can be serviced with the
engine installed in the chassis.

7. Remove the stator cover and flywheel (see Chapter
3. Inspect gear teeth for damage. Inspect fit of shaft 3 – Stator Cover Removal / Inspection, page 3.46).
inside gear and replace gear assembly is clearance 8. Place flywheel on a work bench with the one-way
is excessive. Inspect the shaft and bearing surfaces clutch facing up. Grasp clutch gear and rotate
in the crankcase and stator cover for excessive wear. clockwise. It should turn smoothly without binding.
4. Using a commercially available strap wrench, hold 9. Rotate one-way gear counterclockwise. The gear
the flywheel and remove the flywheel retaining bolt should immediately lock in position and not slip.
w.
10. Inspect the one-way gear bushing r for wear or
galling. If service is required, see chapter 3 – Starter
One-Way Clutch Disassembly, page 3.49.

5. Fully install Flywheel Puller (PA-49316) e on the
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).

3.48 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.