Page 133 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

13. Use the table below to see if the crankshaft bearing CRANKCASE INSPECTION
journals are within specification. If worn past the 1. Remove the oil drain diverter q from the upper
service limit, replace the crankshaft assembly. crankcase.

CRANKSHAFT BEARING JOURNAL
DIAMETERS

B
1.6140 - 1.6143"
Standard (40.996 - 41.004
Main mm)
Bearing 3
1.6129" (40.970
Service Limit
mm)
1.6118 - 1.6122"
Standard (40.942 - 40.950
Conn Rod mm)
Bearing
1.6104" (40.906
Service Limit 2. Remove all traces of crankcase sealer from the
mm) crankcase mating surfaces. Inspect the surfaces
closely for nicks, burrs or damage.
G
3. Be sure alignment pins are in place where used.
1.6137 - 1.6140"
Standard (40.988 - 40.995 4. Be sure oil passages are clean and free of any
Main mm) cleaning solvent (see Chapter 3 – Engine Oil Flow
Bearing Chart, page 3.5).
1.6129" (40.970
Service Limit
mm) 5. Remove and discard the plain bearings located in
the upper crankcase w , lower crankcase e and
1.6115 - 1.6118" connecting rods r. Replace the crankcase
Standard (40.934 - 40.941 assembly if a bearing bore is galled or if bearing
Conn Rod mm) inserts have rotated in the case. Refer to bearing
Bearing selection procedures upon assembly.
1.6104" (40.906
Service Limit
mm)
Y
1.6134 - 1.6137"
Standard (40.980 - 40.987
Main mm)
Bearing
1.6129" (40.970
Service Limit
mm)
1.6112 - 1.6115"
Standard (40.926 - 40.933
Conn Rod mm)
Bearing
1.6104" (40.906
Service Limit
mm)
14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Crankshaft Main Bearing Selection,
page 3.63 and Connecting Rod Bearing Selection,
page 3.63 procedures.

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 3.55
© Copyright Polaris Industries Inc.