Page 158 - Manual Oficina XP 1000 14-16
P. 158

ENGINE / COOLING SYSTEM


                4. Carefully install the camshafts into the cylinder head.  8. Verify the TDC mark on the flywheel is still properly
                   The PTO camshaft lobes t should face out as           aligned (see Step 1).
                   shown.
                                                                     9. Pull cam chain upward, making sure it is engaged
                                                                         with the drive sprocket on the crankshaft.
                                                                     10. While lifting the cam chain up, engage the cam
                                                                         sprockets into the chain with the “I” and “E” marks
                                                                         facing out.
                                                                     11. Install the sprockets onto the camshafts and align
                                                                         the sprocket marks with the valve cover gasket
                                                                         surface (see Chapter 3 – Camshaft Timing - Quick
                                                                         Reference, page 3.83).
                                                                                           NOTE
                                                                      Intake cam sprocket should have “I” marks aligned with
                                                                       gasket surface and the exhaust cam sprocket should
                                                                           have “E” marks aligned with gasket surface.
                5. Carefully install the rear camshaft carriers onto the  Install the exhaust cam sprocket first (opposite the cam
                   camshafts. Carrier openings should face each other      chain tensioner) to ensure proper cam timing.
                   when installed properly.
                                                                     12. Use new camshaft sprocket retaining bolts upon
                6. Install the four bolts that retain each rear camshaft  assembly. Install the top bolt i in each camshaft
                   carrier y and tighten the bolts evenly until snug.
                                                                         sprocket u. Do not torque the bolts at this time.



















                7. Install the Cylinder Holding & Camshaft Timing Plate
                   (PU-50563) into the end of camshafts as shown. Use                      NOTE
                   a 13/16” open-end wrench to rotate camshafts
                   slightly if needed.                                   Use new sprocket retaining bolts upon assembly.



























                3.80                                                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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