Page 189 - Manual Oficina XP 1000 14-16

FUEL SYSTEM

FUEL TANK REMOVAL RZR XP 4 1000

WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.

NOTE

Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.

1. Remove the front and rear seats.
2. Disconnect the negative and positive battery cables 4
from the battery, located under the left rear seat. 7. Remove the front and rear console assembly (see
Remove the bolt retaining the battery bracket and Chapter 10 – Rocker Panels, Console and Floor XP,
remove the battery from the vehicle.
page 10.23).
3. While holding a shop towel over the fuel line 8. Remove the two M10x1.5x55 bolts r and two
connectors, disconnect the fuel supply line q from M8x1.25x20 bolts t retaining the front of the rear
the pump (see Chapter 2 – Fuel Lines, page 2.20 for seat base frame. Remove the rear seat base
specific removal procedure).
assembly from the vehicle.

NOTE
9. Remove the T-40 Torx screw y retaining the fuel tank
A small amount of fuel may come out of the fuel lines or strap to the seat base frame. Remove the strap from
pump fitting. Properly drain fuel into a suitable the other side of the seat base frame as well.
container.

4. Disconnect the fuel pump electrical harness w.
5. Remove the right-hand rocker panel (see Chapter
10).
6. Remove the fastener e retaining the seat belt
mechanism to the frame near the right rear portion of
the fuel tank. Once removed, place the mechanism in
the rear cargo box to keep it out of the way.

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 4.21
© Copyright Polaris Industries Inc.