Page 191 - Manual Oficina XP 1000 14-16

FUEL SYSTEM

FUEL TANK INSTALLATION RZR XP 4 1000 TORQUE

1. Carefully reinstall the fuel tank assembly. Install the Battery Bracket:
inner tank bracket with the fuel tank to ensure the 8 ft-lbs (11 Nm)
bracket is inserted properly into the lower fuel tank
mount.
13.Install seats and test the fuel pump by turning the
2. Reinstall the fuel tank bracket and fasteners. ignition key on and listening for the pump to activate.
3. Install the vent line. Check the fuel line fittings for leaks.
4. Reinstall lower rear close-off panel. Secure with
plastic rivets and torque screws to specification.

TORQUE
Block-off Panel Screws
8 ft-lbs (11 Nm)
4
5. Reinstall the seat base frame and torque fasteners to
specification.

TORQUE
Seat Base Frame fasteners
8 ft-lbs (11 Nm)

6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
TORQUE

Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)

7. Install fuel tank strap screw. Torque screw to
specification.

TORQUE
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)

8. Reinstall rear and front center console, shift knob and
screws.
9. Reinstall seat belt mechanism. Torque bolt to
specification.

TORQUE
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)

10.Reinstall right rocker panel and all previously
removed fasteners.
11. Reconnect the fuel line and fuel pump electrical
harness. Verify connections are secure.
12.Reinstall the battery and battery bracket. Torque
fastener to specification.

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 4.23
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