Page 250 - Manual Oficina XP 1000 14-16
P. 250

PVT SYSTEM


                                                                     5. Install main adapter (Item D) onto puller.






















                                     NOTE
                Bushings are installed at the factory using Loctite® 648.  6. With towers pointing toward the vise, slide sheave
                   In order to remove bushings it will be necessary to   onto puller rod.
                  apply heat evenly to the area around each bushing.
                  Clean all residual Loctite® from bushing bore prior to  7. Install removal tool (Item A, B) into center of sheave
                               installing new bushing.                   with “A side” toward sheave.
                                                                                           NOTE
                                   CAUTION                                        Use Bushing Tool PA-47336.
                 Clutch components will be hot! In order to avoid serious
                    burns, wear insulated gloves during the removal  8. Install nut (C) onto end of puller rod and hand
                                     process.                            tighten. Turn puller barrel to increase tension on
                                                                         sheave if needed. Using a hand held propane torch,
                                                                         apply heat around outside of bushing until tiny
                Moveable Sheave - Bushing Removal                        smoke tailings appear.
                1. Remove clutch as outlined previously in this chapter.  9. Turn sheave counterclockwise on puller rod until it
                                                                         comes free. Lift sheave off puller.
                2. Install handle end of the Piston Pin Puller (PN
                   2870386) securely into bench vise and lightly grease  10. Remove nut from puller rod and set aside.
                   puller threads.
                                                                     11. Pull bushing removal tool and adapter from puller
                           Piston Pin Puller: PN 2870386                 rod. Remove bushing from tool and discard.
                                                                         Moveable Sheave - Bushing Installation
                3. Remove nut from puller rod and set aside.
                                                                     12. Place main adapter i on puller.
                4. Install puller adapter a from kit PN 2871226.


























                5.26                                                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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