Page 267 - Manual Oficina XP 1000 14-16
P. 267

PVT SYSTEM

                   TROUBLESHOOTING

                   TROUBLESHOOTING

                    SITUATION         PROBABLE CAUSE                           REMEDY
                                      Wrong or broken drive clutch spring.     Replace with recommended spring.
                    Engine RPM
                    below specified                                            Install correct shift weight kit to match engine
                    operating range,  Drive clutch shift weight too heavy.     application.
                    although engine
                    is properly tuned.  Driven clutch spring broken or installed in  Replace spring; refer to proper installation
                                      wrong helix location.                    location.
                                                                               Disassemble drive clutch; inspect shift weights
                                                                               for wear and free operation.
                                      Drive clutch binding.
                                                                               Clean and polish stationary shaft hub;
                                                                               reassemble clutch without spring to determine
                                                                               problem area.
                    Erratic engine
                    operating RPM     Belt worn unevenly - thin / burnt spots.  Replace belt.
                    during                                                                                                    5
                    acceleration or                                            Replace rollers/slides.
                    load variations.
                                                                               Inspect helix
                                      Driven clutch malfunction.
                                                                               Inspect movable sheave for excessive bushing
                                                                               clearance.
                                      Sheave face grooved.                     Replace the clutch.
                                      Incorrect drive clutch spring (too high of  Install correct recommended spring.
                                      rate).
                                      Drive clutch shift weights incorrect for  Install correct recommended shift weights.
                                      application (too light).

                                                                               Disassemble and clean clutch, inspecting shift
                    Engine RPM                                                 weights and rollers. Reassemble without the
                    above specified   Drive clutch binding.                    spring and move sheaves through entire range
                    operating range.                                           to further determine probable cause.
                                                                               Disassemble, clean, and inspect driven clutch,
                                      Driven clutch binding.                   noting worn sheave bushing and helix/roller
                                                                               wear
                                      Converter sheaves greasy; belt slipping.  Clean sheaves with denatured alcohol or brake
                                                                               cleaner, install new belt.

                                      Drive belt worn too narrow.              Replace belt.
                    Harsh drive clutch
                    engagement.
                                      Wrong drive clutch spring installed      Replace spring with correct one
                    Drive belt turns  Wrong belt for application.              Replace with correct belt.
                    over
                                      Abuse (continued throttle application when  Caution operator to operate machine within
                                      vehicle is stationary, excess load)      guidelines.
                    Belt burnt, thin  Dragging brake                           Inspect brake system.
                    spots
                                      Slow, easy clutch engagement             Fast, effective use of throttle for efficient
                                                                               engagement.





                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual                                      5.43
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