Page 371 - Manual Oficina XP 1000 14-16
P. 371

STEERING / SUSPENSION

                   SHOCKS / SPRINGS

                   SHOCK ASSEMBLY VIEW                                   SHOCK REMOVAL / INSTALLATION
                                                                         1. Elevate the vehicle off the ground to relieve the
                                                                             suspension load.
                                                                         2. Support under A-arm or trailing arm.

                                                                         3. Remove the upper and lower fasteners retaining the
                                                                             shock and remove the shock from the vehicle.
                                                                             Discard nuts and replace with new upon installation.

                                                                         4. Reverse the procedure to reinstall the shock. Torque
                                                                             new fasteners to specification (see Chapter 8 –
                                                                             Shock Assembly View, page 8.23 andRear Shock
                                                                             Assembly View, page  ).
                                                                                             TORQUE
                                                                                        Shock Mounting Bolts:
                                                                                               Front:
                                                                                           42 ft-lb (57 Nm)

                                                                                                Rear:
                                                                                          70 ft-lbs (95 Nm)



                    q 42 ft-lbs (57 Nm)      e 70 ft-lbs (95 Nm)         SHOCK / SPRING REPLACEMENT
                                                                         1. Remove the shock and note the spring preload
                    w 35 in-lb (4 Nm)        r 14 in-lbs (2 Nm)              distance (see Chapter 2 – Spring Adjustment
                                                                             (WALKER EVANS™), page     ).
                    Retainer gap should be 180° from spring end
                                                                         2. Loosen the jam nut (if applicable) and adjustment
                                                                             ring until the spring is loose. If needed, use a spring
                                                                             compressor to compress the spring far enough to
                                                                             remove the spring retainer.
                                                                                                                              8
                                                                         3. Remove the spring and spring retainer from the
                                                                             existing shock and install components onto the new
                                                                             shock.
                                                                         4. Install the spring(s) and spring retainer.

                                                                                               NOTE
                                                                          The spring retainer gap should be 180° from the end of
                                                                                      the spring upon installation.

                                                                         5. Tighten the spring adjustment ring to set the preload
                                                                             distance noted in Step 1 (see Chapter 2 – Spring
                                                                             Adjustment (WALKER EVANS™), page     ).
                                                                         6. Reinstall the shock onto the vehicle and torque new
                                                                             fasteners to specification.















                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual                                      8.23
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