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MAINTENANCE

                COOLING SYSTEM

                COOLING SYSTEM OVERVIEW                              COOLANT LEVEL INSPECTION
                The engine coolant level is controlled, or maintained, by  The pressure cap q and recovery bottle w are located
                the recovery system. The recovery system components  under the front hood of the vehicle. The coolant level
                are the recovery bottle, radiator filler neck, radiator  must  be  maintained  between  the  minimum  and
                pressure cap and connecting hose.                    maximum levels indicated on the recovery bottle.
                As  coolant  operating  temperature  increases,  the
                expanding (heated) excess coolant is forced out of the
                radiator past the pressure cap and into the recovery
                bottle. As engine coolant temperature decreases the
                contracting (cooled) coolant is drawn back up from the
                tank past the pressure cap and into the radiator.
                                     NOTE

                 Some coolant level drop on new machines is normal as
                   the system is purging itself of trapped air. Observe
                      coolant levels often during break-in period.
                   Overheating of engine could occur if air is not fully
                                purged from system.
                   Polaris Premium 50/50 Antifreeze is premixed and
                        ready to use. Do not dilute with water.
                                                                     With the engine at operating temperature, the coolant
                                                                     level should be between the upper and lower marks on
                                                                     the coolant recovery bottle. If not, perform the following
                COOLANT STRENGTH                                     procedure:
                Test the strength of the coolant using an antifreeze  1. Position the vehicle on a level surface.
                hydrometer.
                                                                     2. Remove the front hood.
                                                                     3. View the coolant level in the recovery bottle.

                                                                     4. If the coolant level is below the MIN line, inspect the
                                                                         coolant level in the radiator.
                                                                                           NOTE
                                                                           If overheating is evident, allow system to cool
                                                                       completely and check coolant level in the radiator and
                                                                             inspect for signs of trapped air in system.


                                                                                          WARNING
                                                                        Never remove the pressure cap when the engine is
                                                                       warm or hot. Escaping steam can cause severe burns.
                                                                      The engine must be cool before removing the pressure
                • A 50/50 mixture of antifreeze and distilled water will                     cap.
                  provide the optimum cooling, corrosion protection, and
                  antifreeze protection.
                • Do not use tap water, straight antifreeze or straight  5. Remove the pressure cap. Using a funnel, add
                  water in the system. Tap water contains minerals and   coolant to the top of the filler neck.
                  impurities which build up in the system.           6. Reinstall the pressure cap.
                • Straight water or antifreeze may cause the system to
                  freeze, corrode, or overheat.                                            NOTE
                             Recommended Coolant:                      Use of a non-standard pressure cap will not allow the
                       Polaris 50/50 Extended Life Anti-freeze                recovery system to function properly.
                                 2880514 (quart)
                                 2880513 (gallon)                    7. Remove recovery bottle cap and add coolant using a
                                                                         funnel.





                2.16                                                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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