Page 79 - Manual Oficina XP 1000 14-16
P. 79
ENGINE / COOLING SYSTEM
CHAPTER 3
ENGINE / COOLING SYSTEM
GENERAL INFORMATION............................................................................... 3.3
SPECIAL TOOLS ...................................................................................... 3.3
ENGINE LUBRICATION SPECIFICATIONS ............................................................ 3.3
OIL PRESSURE TEST................................................................................. 3.4 3
ENGINE OIL FLOW CHART ........................................................................... 3.5
ENGINE SPECIFICATIONS (1000)..................................................................... 3.6
MAIN ENGINE COMPONENTS - TORQUE SPECIFICATION AND SEQUENCE ........................ 3.8
BALANCE SHAFT / CONNECTING RODS / CRANKCASE / CRANKSHAFT / PISTONS................. 3.9
CYLINDER / OIL COOLER / OIL FILTER / OIL PUMP / OIL SUMP / WATER PUMP.....................3.10
CAMSHAFTS / CYLINDER HEAD / FLYWHEEL / IDLER GEARS / STATOR COVER ...................3.11
SPARK PLUGS / STARTER / THERMOSTAT HOUSING / THROTTLE BODY / VALVE COVER .........3.12
INTAKE / EXHAUST SYSTEM ..........................................................................3.13
AIR BOX / AIR FILTER ASSEMBLY VIEW .............................................................3.13
EXHAUST SYSTEM ASSEMBLY VIEW ...............................................................3.14
ENGINE COOLING SYSTEM...........................................................................3.15
ENGINE COOLING SYSTEM SPECIFICATIONS ......................................................3.15
COOLING SYSTEM PRESSURE TEST ...............................................................3.15
COOLING SYSTEM PRESSURE CAP TEST..........................................................3.16
RADIATOR REMOVAL / INSTALLATION ..............................................................3.16
THERMOSTAT REPLACEMENT......................................................................3.17
COOLING SYSTEM ASSEMBLY VIEW ...............................................................3.19
COOLING SYSTEM BLEEDING PROCEDURE .......................................................3.20
WATER PUMP REMOVAL ............................................................................3.21
WATER PUMP INSTALLATION .......................................................................3.21
WATER PUMP SERVICE .............................................................................3.23
ENGINE SERVICE ......................................................................................3.26
ACCESSIBLE ENGINE COMPONENTS ..............................................................3.26
TOP-END SERVICE (ENGINE IN CHASSIS) ..........................................................3.26
ENGINE REMOVAL ..................................................................................3.26
ENGINE INSTALLATION..............................................................................3.30
ENGINE MOUNTING AND TORQUE VALUES ........................................................3.33
ENGINE BREAK-IN PERIOD .........................................................................3.34
ENGINE LUBRICATION SPECIFICATIONS ...........................................................3.34
ENGINE DISASSEMBLY / INSPECTION - TOP END .................................................3.35
VALVE COVER REMOVAL............................................................................3.35
CAMSHAFT REMOVAL...............................................................................3.35
CAMSHAFT SPROCKET INSPECTION...............................................................3.37
CAMSHAFT / CAMSHAFT BORE INSPECTION (1000)................................................3.37
CYLINDER HEAD REMOVAL.........................................................................3.39
CYLINDER HEAD WARP INSPECTION...............................................................3.39
CYLINDER HEAD DISASSEMBLY ....................................................................3.40
VALVE INSPECTION .................................................................................3.41
9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 3.1
© Copyright Polaris Industries Inc.
