Page 80 - Manual Oficina XP 1000 14-16

ENGINE / COOLING SYSTEM

COMBUSTION CHAMBER CLEANING ....................................................................3.42
VALVE SEALING TEST ....................................................................................3.42
VALVE SEAT RECONDITIONING (1000)...................................................................3.43
ENGINE DISASSEMBLY / INSPECTION - BOTTOM END .................................................3.46
STATOR COVER REMOVAL / INSPECTION ...............................................................3.46
WATER PUMP HOUSING REMOVAL ......................................................................3.47
FLYWHEEL REMOVAL ....................................................................................3.48
STARTER ONE-WAY CLUTCH DISASSEMBLY ............................................................3.49
CRANKCASE DISASSEMBLY / INSPECTION..............................................................3.50
BALANCE SHAFT REMOVAL / INSPECTION ..............................................................3.52
CRANKSHAFT REMOVAL / INSPECTION .................................................................3.53
CRANKCASE INSPECTION ...............................................................................3.55
CYLINDER INSPECTION..................................................................................3.56
CYLINDER / PISTON REMOVAL...........................................................................3.57
PISTON DISASSEMBLY / INSPECTION (1000) ............................................................3.58
PISTON RING REMOVAL..................................................................................3.59
PISTON RING TO GROOVE CLEARANCE INSPECTION ..................................................3.59
PISTON RING INSTALLED GAP (1000) ....................................................................3.60
PISTON-TO-CYLINDER CLEARANCE.....................................................................3.60
CONNECTING ROD INSPECTION ........................................................................3.60
ENGINE ASSEMBLY - BOTTOM END ......................................................................3.62
BEARING SELECTION IDENTIFICATION LETTERS AND NUMBERS ......................................3.62
CONNECTING ROD BEARING SELECTION...............................................................3.63
CRANKSHAFT MAIN BEARING SELECTION ..............................................................3.63
UPPER CRANKCASE PREPARATION.....................................................................3.64
PISTON RING INSTALLATION.............................................................................3.64
PISTON / CONNECTING ROD ASSEMBLY ................................................................3.66
CYLINDER / PISTON INSTALLATION......................................................................3.67
CRANKSHAFT INSTALLATION ............................................................................3.68
BALANCE SHAFT INSTALLATION.........................................................................3.70
LOWER CRANKCASE PREPARATION ....................................................................3.70
CRANKCASE ASSEMBLY .................................................................................3.71
STARTER ONE-WAY CLUTCH ASSEMBLY................................................................3.75
FLYWHEEL INSTALLATION ...............................................................................3.75
STATOR COVER INSTALLATION ..........................................................................3.76
ENGINE ASSEMBLY - TOP END ............................................................................3.77
CYLINDER HEAD ASSEMBLY.............................................................................3.77
CYLINDER HEAD INSTALLATION .........................................................................3.78
CAMSHAFT INSTALLATION / TIMING .....................................................................3.79
CAMSHAFT TIMING - QUICK REFERENCE ...............................................................3.83
VALVE CLEARANCE ADJUSTMENT.......................................................................3.84
INTAKE VALVE LASH - TAPPET SELECTION MATRIX .....................................................3.86
EXHAUST VALVE LASH - TAPPET SELECTION MATRIX ..................................................3.87
VALVE COVER INSTALLATION............................................................................3.88
TROUBLESHOOTING .......................................................................................3.89
ENGINE...................................................................................................3.89
COOLING SYSTEM .......................................................................................3.90

3.2 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.