Page 110 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

ENGINE DISASSEMBLY / INSPECTION - BOTTOM END .................................................3.43
STATOR COVER REMOVAL / INSPECTION ...............................................................3.43
WATER PUMP HOUSING REMOVAL ......................................................................3.44
FLYWHEEL REMOVAL ....................................................................................3.45
STARTER ONE-WAY CLUTCH DISASSEMBLY ............................................................3.46
CRANKCASE DISASSEMBLY / INSPECTION..............................................................3.47
BALANCE SHAFT REMOVAL / INSPECTION ..............................................................3.49
CRANKSHAFT REMOVAL / INSPECTION .................................................................3.50
CRANKCASE INSPECTION ...............................................................................3.52
CYLINDER INSPECTION..................................................................................3.53
CYLINDER / PISTON REMOVAL...........................................................................3.54
PISTON DISASSEMBLY / INSPECTION (1000) ............................................................3.55
PISTON RING REMOVAL..................................................................................3.56
PISTON RING TO GROOVE CLEARANCE INSPECTION ..................................................3.56
PISTON RING INSTALLED GAP (1000) ....................................................................3.57
PISTON-TO-CYLINDER CLEARANCE.....................................................................3.57
CONNECTING ROD INSPECTION ........................................................................3.57
ENGINE ASSEMBLY - BOTTOM END ......................................................................3.59
BEARING SELECTION IDENTIFICATION LETTERS AND NUMBERS ......................................3.59
CONNECTING ROD BEARING SELECTION...............................................................3.60
CRANKSHAFT MAIN BEARING SELECTION ..............................................................3.60
UPPER CRANKCASE PREPARATION.....................................................................3.61
PISTON RING INSTALLATION.............................................................................3.61
PISTON / CONNECTING ROD ASSEMBLY ................................................................3.63
CYLINDER / PISTON INSTALLATION......................................................................3.64
CRANKSHAFT INSTALLATION ............................................................................3.65
BALANCE SHAFT INSTALLATION.........................................................................3.67
LOWER CRANKCASE PREPARATION ....................................................................3.67
CRANKCASE ASSEMBLY .................................................................................3.68
STARTER ONE-WAY CLUTCH ASSEMBLY................................................................3.72
FLYWHEEL INSTALLATION ...............................................................................3.72
STATOR COVER INSTALLATION..........................................................................3.73
ENGINE ASSEMBLY - TOP END ............................................................................3.74
CYLINDER HEAD ASSEMBLY.............................................................................3.74
CYLINDER HEAD INSTALLATION .........................................................................3.75
CAMSHAFT INSTALLATION / TIMING .....................................................................3.76
CAMSHAFT TIMING - QUICK REFERENCE ...............................................................3.80
VALVE CLEARANCE ADJUSTMENT.......................................................................3.81
VALVE LASH - TAPPET SELECTION ......................................................................3.83
VALVE COVER INSTALLATION............................................................................3.84
TROUBLESHOOTING .......................................................................................3.85
ENGINE...................................................................................................3.85
COOLING SYSTEM .......................................................................................3.86

3.2 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.