Page 153 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

FLYWHEEL REMOVAL 6. Hold puller body and tighten the center bolt to
remove the flywheel.
NOTICE
The flywheel can be serviced with the engine installed
in the chassis.

1. Remove the stator cover assembly.
2. Remove the starter torque limit gear q as an
assembly.
3

Starter One-Way Clutch Inspection

NOTICE
The starter one-way clutch can be serviced with the
engine installed in the chassis.

7. Remove the stator cover and flywheel (see Chapter
3. Inspect gear teeth for damage. Inspect fit of shaft 3 – Stator Cover Removal / Inspectionpage 3.43).
inside gear and replace gear assembly is clearance
is excessive. Inspect the shaft and bearing surfaces 8. Place flywheel on a work bench with the one-way
in the crankcase and stator cover for excessive wear. clutch facing up. Grasp clutch gear and rotate
clockwise. It should turn smoothly without binding.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt 9. Rotate one-way gear counterclockwise. The gear
should immediately lock in position and not slip.
w.
10. Inspect the one-way gear bushing r for wear or
galling. If service is required, see chapter 3 – Starter
One-Way Clutch Disassemblypage 3.46.

5. Fully install Flywheel Puller (PA-49316) e on the
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 3.45
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