Page 159 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

7. Inspect the crankshaft gear u and auxiliary sprocket 11. Measure each main journal and connecting rod
y for broken or worn teeth. journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service
limit specification.

3

8. If the crankshaft gear or sprocket is damaged, the
crankshaft assembly must be replaced.
9. Support crankshaft on V-blocks or on-centers in a i MAG End d Journal 4 (Rod
crankshaft stand or lathe. Measure crankshaft run- Bearing)
out and replace if run-out exceeds maximum listed
below. o Journal 1 (Main f Journal 5 (Main
Bearing) Bearing)
a Journal 2 (Rod g Journal 6 (Main
Bearing) Bearing)
s Journal 3 (Main h PTO End
Bearing)
12. Refer to the six letters stamped onto the PTO end of
the crankshaft.

MEASUREMENT
Crankshaft Maximum Runout:
Less than .001″ (0.025 mm)
10. Visually inspect surface of crankshaft main and
connecting rod journals. Replace crankshaft if any
journal is scratched or pitted.
13. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
CRANKSHAFT BEARING JOURNAL
DIAMETERS
B
1.6140 - 1.6143"
Main
Bearing Standard (40.996 - 41.004
mm)

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 3.51
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