Page 160 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

CRANKSHAFT BEARING JOURNAL CRANKCASE INSPECTION
DIAMETERS 1. Remove the oil drain diverter q from the upper
crankcase.
1.6129" (40.970
Service Limit
mm)
1.6118 - 1.6122"
Standard (40.942 - 40.950
Conn Rod mm)
Bearing
1.6104" (40.906
Service Limit
mm)
G
1.6137 - 1.6140"
Standard (40.988 - 40.995
Main mm)
Bearing
1.6129" (40.970
Service Limit
mm) 2. Remove all traces of crankcase sealer from the
crankcase mating surfaces. Inspect the surfaces
1.6115 - 1.6118" closely for nicks, burrs or damage.
Standard (40.934 - 40.941
Conn Rod mm) 3. Be sure alignment pins are in place where used.
Bearing
1.6104" (40.906 4. Be sure oil passages are clean and free of any
Service Limit cleaning solvent (see Chapter 3 – Engine Oil Flow
mm)
Chartpage 3.5).
Y
5. Remove and discard the plain bearings located in
1.6134 - 1.6137" the upper crankcase w , lower crankcase e and
Standard (40.980 - 40.987 connecting rods r. Replace the crankcase
Main mm) assembly if a bearing bore is galled or if bearing
Bearing inserts have rotated in the case. Refer to bearing
1.6129" (40.970 selection procedures upon assembly.
Service Limit
mm)
1.6112 - 1.6115"
Standard (40.926 - 40.933
Conn Rod mm)
Bearing
1.6104" (40.906
Service Limit
mm)

14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Crankshaft Main Bearing
Selectionpage 3.60 and Connecting Rod Bearing
Selectionpage 3.60 procedures.

3.52 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.