Page 222 - Manual Oficina Polaris RZR XP 1000 17-18
P. 222

FUEL SYSTEM

                FUEL TANK REMOVAL RZR XP 4 1000


                                     WARNING
                  Always wear safety goggles when working with high
                  pressure or flammable fluids. Failure to do so could
                        result in serious injury or complications.

                                      NOTE
                 Syphon as much fuel from the tank as possible before
                       attempting to remove it from the vehicle.


                1. Remove the front and rear seats.
                2. Disconnect the negative and positive battery cables
                   from the battery, located under the left rear seat.  7. Remove the front and rear console assembly (see
                   Remove the bolt retaining the battery bracket and    Chapter 10 – Rocker Panels, Console and Floor
                   remove the battery from the vehicle.
                                                                        XPpage 10.24).
                3. While holding a shop towel over the fuel line     8. Remove the two M10x1.5x55 bolts r and two
                   connectors, disconnect the fuel supply line q from   M8x1.25x20 bolts t retaining the front of the rear
                   the pump (see Chapter 2 – Fuel Linespage 2.42 for    seat base frame. Remove the rear seat base
                   specific removal procedure).
                                                                        assembly from the vehicle.






















                                      NOTE
                                                                     9. Remove the T-40 Torx screw y retaining the fuel tank
                 A small amount of fuel may come out of the fuel lines or  strap to the seat base frame. Remove the strap from
                     pump fitting. Properly drain fuel into a suitable  the other side of the seat base frame as well.
                                    container.

                4. Disconnect the fuel pump electrical harness w.
                5. Remove the right-hand rocker panel (see Chapter
                   10).

                6. Remove the fastener e retaining the seat belt
                   mechanism to the frame near the right rear portion of
                   the fuel tank. Once removed, place the mechanism in
                   the rear cargo box to keep it out of the way.










                4.28                                                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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