Page 221 - Manual Oficina Polaris RZR XP 1000 17-18

FUEL SYSTEM

12. Remove the nuts f retaining the regulator and Torx 2. Reinstall the fuel tank bracket and fasteners.
screws g retaining the fuse box.
3. Install the vent line.
4. Reinstall block-off panel. Secure with plastic rivets
and torque screws to specification.

TORQUE
Block-off Panel Screws
8 ft-lbs (11 Nm)

5. Reinstall the seat base frame and torque fasteners to
specification.
TORQUE
Seat Base Frame fasteners 4
8 ft-lbs (11 Nm)

13. Remove the fuel tank vent line from the tank fitting. 6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
TORQUE

Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)

7. Install fuel tank strap screw. Torque screw to
specification.

TORQUE
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)

8. Reinstall center console, shift knob and screws.
9. Reinstall seat belt mechanism. Torque bolt to
14. Lift the rear of the fuel tank up first. Carefully pull the specification.
fuel tank out of the vehicle.
TORQUE
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)

10. Reinstall right rocker panel and all previously
removed fasteners.
11. Reconnect the fuel line and fuel pump electrical
harness. Verify connections are secure.
12. Reinstall the battery and battery bracket. Torque
fastener to specification.

TORQUE
Battery Bracket:
8 ft-lbs (11 Nm)

FUEL TANK INSTALLATION 13. Install both seats and test the fuel pump by turning
1. Carefully reinstall the fuel tank assembly. Install the the ignition key on and listening for the pump to
inner tank bracket with the fuel tank to ensure the activate. Check the fuel line fittings for leaks.
bracket is inserted properly into the lower fuel tank
mount.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 4.27
© Copyright Polaris Industries Inc.