Page 377 - Manual Oficina Polaris RZR XP 1000 17-18
P. 377

STEERING / SUSPENSION

                   STEERING SHAFT BEARING                                8. Apply   Loctite ®  271 ™  (Red)  to  the   outer
                   REPLACEMENT                                               circumference of the new upper bearing race. Slide
                                                                             the new upper bearing onto the steering shaft and
                                         NOTE                                press it into the pivot tube by hand.
                      Replacement pivot tube assembly comes with new                        IMPORTANT
                    upper and lower bearings installed. Use this procedure                                   ®
                              if replacing just the bearings only.         Use care not to allow any of the Loctite to get in the
                                                                             bearing as this may cause the bearing to seize.
                                                                             Bearings will be seated in the pivot housing upon
                   1. Perform the “Steering Shaft Removal” procedure.
                                                                               tightening the steering wheel nut in step 14.
                   2. Remove the steering wheel cap and retaining nut.
                                                                         9. Reinstall the upper washers and spacers in the order
                   3. Press steering shaft out of the steering wheel and
                       pivot tube.                                           in which they were removed.
                   4. Note the order and location of the washers and     10. Install the steering wheel and hand tighten the nut.
                                                                                        ®
                                                                                             ™.
                       spacers between the steering wheel and pivot tube.    Apply Loctite 271
                   5. Drive the bearings out of the pivot tube using a drift  11. Reinstall the steering shaft assembly in the vehicle.
                       punch.                                                Install the lower portion of the steering shaft onto the
                                                                             steering gear box assembly (see Figure 5-16).
                   6. Inspect the pivot tube bearing surfaces for signs of   Torque the lower pinch bolt to specification.
                       excessive wear or damage.
                                                                                             TORQUE
                   7. Apply    Loctite ®  271 ™  (Red)  to  the  outer
                       circumference of the new lower bearing race. Slide             Lower Steering Pinch Bolt:
                       the new lower bearing onto the steering shaft and                   42 ft-lb (57 Nm)
                       install the steering shaft through the pivot tube. Be
                       sure the lower washers and spacers are still on the  12. Install the two fasteners that retain the pivot tube
                       steering shaft.                                       (see Figure 5-17). Torque fasteners to specification.
                                                                                             TORQUE
                                                                                           Pivot Tube Bolts:
                                                                                            8 ft-lb (11 Nm)

                                                                         13. Install the fastener retaining the upper portion of the
                                                                             steering wheel tilt shock to the pivot tube (see Figure  8
                                                                             5-17). Torque fastener to specification.
                                                                                             TORQUE
                                                                                           Tilt Shock Bolt:
                                                                                           7 ft-lb (10 Nm)

                                                                         14. Be sure the front wheels are facing straight forward.
                                                                             Remove the steering wheel and align as needed.
                        q Cap                  r - y Bushing                 Torque the steering wheel nut to specification. Apply
                                                                                  ®
                                                                             Loctite 271 ™
                        w Nut                  u - i Bearing
                                                                                             TORQUE
                        e Steering Hub Insert  o - s Bushing                             Steering Wheel Nut:
                                                                                          65 ft-lbs (88 Nm)

                                                                         15. Wipe the pivot tube clean of any excess Loctite .
                                                                                                                      ®
                                                                         16. Install steering wheel cap and field test steering
                                                                             operation.









                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual                                       8.11
                   © Copyright Polaris Industries Inc.
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