Page 241 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 241

ENGINE / COOLING SYSTEM


                   2. Remove the upper engine outlet hose and recovery   6. Remove the (2) bolts retaining the thermostat cover.
                      hose from the top of the radiator.
                   3. Remove the upper radiator retaining bolts q and the
                      bolts retaining the lower radiator mount bracket.
                      Remove the bracket from the frame.






                                                                                                                              3





                                                                         7. Lift the cover from the engine and remove the
                                                                             thermostat.
                                                                         8. Reverse this procedure for installation. Replace
                                                                             thermostat seal if worn or damaged. Torque
                                                                             thermostat cover bolts to specification.
                                                                                             TORQUE
                   4. Disconnect the fan motor and remove the radiator
                      from the vehicle. Take care not to damage the cooling             Thermostat Cover Bolt:
                      fins.                                                               7.3 ft–lbs (10 Nm)
                   5. Reverse procedure for installation.
                                                                         9. Be sure to properly fill and bleed cooling system as
                                                                             outlined in this chapter.

                   THERMOSTAT REPLACEMENT
                   1. Remove the left side panel and PVT intake / exhaust  COOLING SYSTEM BLEEDING PROCEDURE
                       ducting as required.
                                                                                              WARNING
                                         WARNING
                                                                           Always wear safety glasses and proper shop clothing
                       The cooling system is under pressure and serious   when performing the procedures in this manual. Failing
                                     burns may result.                        to do so may lead to possible injury or death.
                          Allow the engine to cool before servicing.
                                                                             Use caution when performing these procedures.
                   2. Remove front rack , front cab and fuel tank . (not    Coolant may be hot and may cause severe injury or
                       required for touring models)                                            burns.
                   3. Remove the pressure cap to relieve any system
                       pressure (see “Pressure Cap Test”).                If the coolant level is LOW in the radiator, or if there are
                                                                           leaks in the system, the coolant system will not draw
                   4. Drain coolant to a level below the thermostat                 coolant from the reservoir tank.
                       housing.
                   5. Remove the spark plug wire from the engine.           It may be necessary to safely raise the front of the
                                                                             vehicle 12” (30 cm) to bleed the cooling system.

                                                                         1. Allow engine and cooling system to completely cool.

                                                                                               CAUTION
                                                                          Be sure the engine has cooled and no pressure is built
                                                                          up in the cooling system before removing the pressure
                                                                           cap. The coolant may be hot and could cause severe
                                                                                           injury or burns.





                   9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual                         3.119
                   © Copyright Polaris Industries Inc.
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