Page 417 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 417
PVT SYSTEM
31. Apply Loctite® 648 evenly to bushing bore in cover. CAUTION
32. Working from inside of cover, insert new bushing and Do not apply oil or grease to the bushings.
bushing installation tool into center of clutch cover.
33. With main adapter on puller, insert cover onto puller 1. Reassemble drive clutch in the following sequence.
rod, placing outside of cover toward vise. Be sure the “X”, or the marks that were made earlier,
34. Install nut on rod and hand tighten. Turn puller barrel are aligned during each phase of assembly.
to apply more tension if needed. a. “X”, or the marks that were made earlier on cover
35. Turn clutch cover counterclockwise on puller rod until b. “X” on spider, making sure spacer washers are
bushing is seated. installed underneath spider and positioned
properly in recess
36. Remove nut from puller rod. Take installation tool
and clutch cover off rod. c. “X”, or the marks that were made earlier under
weight
DRIVE CLUTCH REASSEMBLY (ETX)
NOTE
It is important that the same number and thickness of
washers are reinstalled beneath the spider during 5
assembly. The Teflon bushings are self-lubricating.
2. Install moveable sheave onto fixed sheave.
3. Install spider spacers. Use same quantity and
thickness as were removed.
4. Compress spider buttons for each tower and install
spider, making sure that “X”, or the marks that were
made earlier, on spider aligns with “X”, or the marks
that were made earlier on the moveable sheave.
5. Torque spider to specification using the holding fixture
and spider tool. Torque with smooth motion to avoid
damage to the stationary sheave.
9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 5.31
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