Page 415 - Manual Oficina Polaris Sportsman 570 2014 a 2016

PVT SYSTEM

BUSHING SERVICE

NOTE
Special Tools Required

EBS Clutch Bushing Tool Kit - 2201379

Item Qty. Part Description Part #

A, B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501

D 1 EBS Main Adapter 5132029
EBS Bushing Removal
E 1 5132028
Tool Instructions
NOTE
– 1 Instructions 9915111
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to 5
Additional Special Tools apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
Qty. Part Description Part # installing new bushing.

Clutch Bushing Replacement Tool
1 2871226
Kit CAUTION
1 Piston Pin Puller 2870386 Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
*Clutch Bushing Replacement Tool Kit (PN 2871226) process.

Item Qty. Part Description Part #
Moveable Sheave - Bushing Removal
P-90 Drive/Driven 1. Remove clutch as outlined previously in this chapter.
#2 1 Clutch Bushing Install 5020628
Tool 2. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly grease
Drive Clutch Cover puller threads.
Bushing Removal/
#3 1 5020629 Piston Pin Puller:
Installation Tool (all
clutches) PN 2870386
P-90 Driven Clutch 3. Remove nut from puller rod and set aside.
#5 1 Cover Bushing 5020631
Removal Tool
#8 1 Main Puller Adapter 5020632

#9 1 Adapter Reducer 5010279
Number Two Puller
#10 1 5020633
Adapter

4. Install puller adapter (Item 10 from kit PN 2871226).

9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 5.29
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