Page 424 - Manual Oficina Polaris Sportsman 570 2014 a 2016

PVT SYSTEM

BUSHING SERVICE 8. Install nut (C) onto end of puller rod and hand
Moveable Sheave - Bushing Removal tighten. Turn puller barrel to increase tension on
sheave if needed. Using a hand held propane torch,
1. Remove clutch as outlined previously in this chapter. apply heat around outside of bushing until tiny
smoke tailings appear.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads. 9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
Piston Pin Puller: 2870386
10. Remove nut from puller rod and set aside.
3. Remove nut from puller rod and set aside. 11. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.

4. Install puller adapter (Item 10 from kit).
Clutch Bushing Replacement Tool Kit: 2871226

5. Install main adapter (Item D) onto puller.

6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A, B) into center of sheave
with “A side" toward sheave.
Drive Clutch Bushing Replacement Tool Kit: PA-
47336.

5.38 9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
© Copyright Polaris Industries Inc.