Page 425 - Manual Oficina Polaris Sportsman 570 2014 a 2016

PVT SYSTEM

Drive Clutch Bushing Installation Cover Bushing Removal
12. Place main adapter (Item 8) on puller. 22. Install main adapter (Item 8) on puller.

5
13. Apply Loctite® 648 evenly to bushing bore inside 23. Install adapter reducer (Item 9).
moveable sheave.
24. From outside of clutch cover, insert removal tool
14. Set bushing in place on sheave. (Item 3) into cover bushing.
15. Insert installation puller tool (Item A/B) with “A” side 25. With inside of cover toward vise, slide cover onto
down, into center of bushing. puller.
16. With towers pointing upward, slide sheave, bushing 26. Install nut onto puller rod and hand tighten. Turn
and tool onto puller rod. puller barrel to increase tension as needed.
17. Install nut on puller rod and hand tighten. Turn barrel 27. Turn clutch cover counterclockwise on puller rod until
to apply additional tension if needed. bushing is removed and cover comes free.
18. Turn sheave counterclockwise, making sure bushing 28. Remove nut from puller rod and set aside.
is drawn straight into bore. Continue until bushing is
seated. 29. Remove bushing and bushing removal tool from
puller. Discard bushing.
19. Remove nut from puller rod and set aside. Cover Bushing Installation
20. Remove sheave from puller. 30. Apply Loctite® 648 evenly to bushing bore in cover.
21. Remove installation tool. 31. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
32. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
33. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
34. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
35. Remove nut from puller rod. Take installation tool
and clutch cover off rod.

9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 5.39
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