Page 437 - Manual Oficina Polaris Sportsman 570 2014 a 2016

PVT SYSTEM

EBS DRIVEN BUSHING SERVICE

NOTE
Special Tools Required

EBS Clutch Bushing Tool Kit - 2201379

Item Qty. Part Description Part #

A, B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501

D 1 EBS Main Adapter 5132029
EBS Bushing Removal
E 1 5132028
Tool Instructions
NOTE
– 1 Instructions 9915111
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to 5
Additional Special Tools apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
Qty. Part Description Part # installing new bushing.

Clutch Bushing Replacement Tool
1 2871226 Clutch Bushing Removal
Kit
1. Install main puller adapter (Item 8) onto puller.
1 Piston Pin Puller 2870386
2. Install adapter reducer (Item 9).
*Clutch Bushing Replacement Tool Kit (PN 2871226)
3. Using a hand held propane torch, apply heat around
Item Qty. Part Description Part # outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
P-90 Drive/Driven install onto puller.
#2 1 Clutch Bushing Install 5020628
Tool 5. Install bushing tool (Item 2).
Drive Clutch Cover
Bushing Removal/
#3 1 5020629
Installation Tool
(all clutches)
P-90 Driven Clutch
#5 1 Cover Bushing 5020631
Removal Tool
#8 1 Main Puller Adapter 5020632

#9 1 Adapter Reducer 5010279
Number Two Puller
#10 1 5020633
Adapter

6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.

9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 5.51
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