Page 272 - Manual Oficina Polaris RS1 2018 e 2019

PVT SYSTEM

DRIVEN CLUTCH ASSEMBLY DRIVEN CLUTCH INSTALLATION

1. If necessary, replace sliders. Torque fasteners to 1. Install driven clutch on the transmission input shaft.
specification. Install the thrust bearing, thrust washer and a new
snap ring.
TORQUE
IMPORTANT
Slider Fasteners:
35 in-lb (4 Nm) Do not reuse the snap ring. The snap ring must be
properly installed in the groove on the shaft or the
2. Line up the reference marks on the moveable and clutches will not be properly aligned leading to difficult
stationary sheaves and slide the sheaves together. shifting and creeping.
3. If necessary, replace the buttons on the stationary
sheave. Torque fasteners to specification. 2. Install driven clutch retaining washer and bolt. Torque
bolt to specification.
TORQUE
TORQUE
Button Fasteners:
35 in-lb (4 Nm) Driven Clutch Retaining Bolt:
40 ft-lb (54 Nm)
4. Install the spring, limiter spacer and the helix.
5. Place the driven clutch in a universal clutch 3. With the clutch spreader tool q installed, loop the
compression tool. belt over the drive clutch and over part of the driven
6. Install the helix cover. Torque fasteners to clutch.
specification.
TORQUE
Helix Cover Fasteners:
12 ft-lbs (16 Nm)

4. Rotate driven clutch and walk the belt into the clutch.
5. Remove clutch spreader tool from driven clutch.
6. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
7. Install outer clutch cover and nine screws. Torque to
specification.

TORQUE
Outer Clutch Cover Screws:
35 in-lb (3 Nm)

8. Install clutch intake duct, and tighten two worm
clamps to specification.
TORQUE
Worm Clamps
35 in-lbs (4 Nm)

5.20 9928689 - 2018 RZR RS1 Service Manual
© Copyright Polaris Industries Inc.