Page 419 - Manual Oficina Polaris RS1 2018 e 2019

BRAKE SYSTEM

PAD ASSEMBLY / INSTALLATION 4. Install lower radius rod bolt r, washer and new nut.
Torque to specification.
1. Lubricate mounting bracket pins q with a light film of
silicone grease and install rubber dust boots w.

TORQUE
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction Outer Radius Rod Fasteners:
material facing each other. 50 ft-lbs (68 Nm) + 90°

WARNING 5. Slowly pump the brake pedal until pressure has been
built up. Maintain brake fluid in the reservoir between
If brake pads are contaminated with grease, oil, or MIN and MAX to prevent air from entering the brake
liquid soaked do not use the pads. Use only new clean system.
pads.
6. Install the adjustment set screw and turn clockwise
until the stationary pad contacts the disc, then back
3. Install the caliper and torque the new mounting bolts off 1/2 turn.
e to specification. 7. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
8. Install wheel and torque wheel nuts to specification.

TORQUE
9
Wheel Nuts:
120 ft-lbs (163 Nm)

BRAKE BURNISHING PROCEDURE
It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
TORQUE and reduce noise.
Rear Caliper Mounting Bolts: Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
46 ft-lbs (62 Nm)
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).

9928689 - 2018 RZR RS1 Service Manual 9.27
© Copyright Polaris Industries Inc.