Page 282 - Manual Oficina Polaris RZR 570 13-18
P. 282

TRANSMISSION


                11. Install and properly route the gear position switch  17. Install the air box assembly and tighten hose clamp.
                   connector (A), speed sensor connector (B), harness    Replace the tie strap and rout wires properly on the
                   into tie strap (C), shift bracket, shift bracket bolts (D),  right-hand side of the air box.
                   shift cable clevis pin and washer (E) onto the
                   transmission and install the vent hose (F).       18. Install the four fasteners securing the rear bolt in
                                                                         brace to the vehicle main frame. Note the routing of
                12. INTL - Install the parking break cable and asm.      the transmission breather hose and wire harness.
                                                                         Torque fasteners to specification.






















                13. Torque the two shift cable bracket bolts to
                   specification.                                    19. Lubricate the transmission splines with Polaris All
                                                                         Purpose Grease. Install the propshaft onto the
                                    TORQUE                               transmission splines.

                              Shift Cable Bracket Bolts:             20. Lubricate the front gearcase splines with anti-seize
                                 17 ft-lbs (23 Nm)                       and install the propshaft onto the front gearcase (see
                                                                         Chapter 7 – Propshaft Removal / Installation, page
                14. Install the throttle body into the engine intake boot.  7.20). Use a new roll pin at the front gearcase
                   Tighten hose clamp. Be sure throttle cable is routed  splines.
                   correctly.
                                                                     21. Install the center console and shift handle.
                15. Connect the IAC valve (G), TPS (H), T-MAP sensor  22. Install the inner clutch cover, drive clutch, driven
                   (I), harness leads from the throttle body.
                                                                         clutch, belt and outer clutch cover (see chapter 6).
                                                                         Be sure wires and hoses are routed correctly. Torque
                                                                         fasteners to specification.
                                                                                         TORQUE
                                                                                   Inner Clutch Cover Bolts:
                                                                                       12 ft-lbs (16 Nm)

                                                                                  Driven Clutch Retaining Bolt:
                                                                                       36 ft-lbs (49 Nm)

                                                                                  Drive Clutch Retaining Bolt:
                                                                                       47 ft-lbs (64 Nm)

                                                                              Outer Clutch Cover Retaining Screws:
                                                                                      100 in-lbs (12 Nm)

                16. Connect the fuel line to the fuel rail. Be sure routing  23. Install the three clamps securing the intake baffle
                   is correct.                                           assembly to the air box lid, inner clutch cover and
                                                                         engine crankcase vent. Be sure routings are correct.
                                                                     24. Install the rear bumper and cargo box assembly




                6.12                                                               9926813 R06 - 2013-2016 RZR 570 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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