Page 319 - Manual_Polaris_RZR_ProXP-20-21
P. 319
PVT SYSTEM
DRIVE CLUTCH BUSHING INSTALLATION COVER BUSHING REMOVAL
1. Place adapter cup (PN 5020632) w on puller. 1. Install adapter cup (PN 5020632) w on puller.
2. Apply Loctite® 620 evenly to bushing bore inside IMPORTANT
moveable sheave.
When removing the bushing, the outside of the cover
3. Set bushing in place on sheave. should be facing the barrel of the Piston Pin Puller as
shown or damage to the cover may result.
4. Insert installation puller tool (PN 5020634) e with “A”
side down, into center of bushing.
2. From inside of clutch cover, insert adapter tool (PN 6
5. With towers pointing upward, slide sheave, bushing
and tool onto puller rod. 5020629) e into cover bushing.
3. With outside of cover toward the puller barrel, slide
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed. cover onto puller.
4. Install nut onto puller rod and hand tighten. Turn
7. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is puller barrel to increase tension as needed.
seated. 5. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
8. Remove nut from puller rod and set aside.
6. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
7. Remove bushing and bushing removal tool from
10.Remove installation tool.
puller. Discard bushing.
COVER BUSHING INSTALLATION
1. Apply Loctite® 620 evenly to bushing bore in cover.
2. Install adapter cup (PN 5020632) on puller, insert
cover onto puller rod, placing inside of cover toward
vise.
IMPORTANT
When installing the bushing, the inside of the cover
should be facing the barrel of the Piston Pin Puller or
damage to the cover may result.
3. Working from outside of cover, insert new bushing
and adapter tool (PN 5020634) into center of clutch
cover.
4. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 6.29
© Copyright Polaris Industries Inc.
