Page 334 - Manual_Polaris_RZR_ProXP-20-21

PVT SYSTEM

2. Install handle end of the Piston Pin Puller 8. Turn sheave counterclockwise on puller rod until it
(PN2870386 ) q securely into bench vise and lightly comes free. Lift sheave off puller.
grease puller threads.
9. Remove nut from puller rod and set aside.
10.Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
DRIVE CLUTCH BUSHING INSTALLATION
1. Place adapter cup (PN 5020632) w on puller.

3. Remove nut from puller rod and set aside.

4. Install adapter cup (PN 5020632) w onto puller.

2. Apply Loctite® 620 evenly to bushing bore inside
moveable sheave.

3. Set bushing in place on sheave.
4. Insert installation puller tool (PN 5020634) e with “A”
side down, into center of bushing.
5. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure bushing
5. With towers pointing toward the vise, slide sheave is drawn straight into bore. Continue until bushing is
onto puller rod. seated.
6. Install puller tool (PN 5020629) e into center of 8. Remove nut from puller rod and set aside.
sheave with “A side" toward sheave.
9. Remove sheave from puller.
7. Install nut onto end of puller rod and hand tighten.
Turn puller barrel to increase tension on sheave if 10.Remove installation tool.
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.

6.44 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.