Page 337 - Manual_Polaris_RZR_ProXP-20-21
P. 337

PVT SYSTEM

                   DRIVEN CLUTCH INSTALLATION                            8. Install PVT intake hose, and torque hose clamp t to
                                                                            specification.
                   1. Install the driven clutch on the transmission input
                      shaft.
                   2. Install shim q, washer w, and driven clutch retaining
                      bolt e. Torque bolt to specification.
















                                                                                              TORQUE
                                                                                       PVT Intake Hose Clamp:
                                                                                           25 in-lbs (3 Nm)
                                        TORQUE
                                Driven Clutch Retaining Bolt:
                                     26 ft-lbs (35 Nm)                   DRIVEN CLUTCH ALIGNMENT                              6
                                                                         Most vehicles require four to six alignment washers (PN
                   3. With the clutch spreader tool installed, loop the belt  7557060) for proper alignment. As many as eight
                      over the drive clutch and over part of the driven  alignment washers or as few as zero may be used.
                      clutch. Be sure to install belt in the direction
                      previously marked.                                                    IMPORTANT
                   4. Rotate the driven clutch and walk the belt into the   The main washer directly under the head of the bolt
                      clutch.                                                            must always be used.
                   5. Remove the clutch spreader tool from the driven
                      clutch.                                            1. Remove the outer clutch cover from the vehicle.
                   6. Rotate / spin the driven clutch and belt approximately  2. Rotate the driven clutch clockwise several times
                      5-7 times to properly seat the belt in the driven clutch.  before inspection.

                   7. Install the outer clutch cover and fourteen fasteners  3. Inspect where the belt is riding on the drive clutch.
                      r. Torque fasteners to specification.
                                                                                              NOTICE
                                        TORQUE                            A mobile device can be used to capture a picture of the
                               Outer Clutch Cover Fasteners:                belt tracking to determine if adjustment is needed.
                                     36 in-lbs (4 Nm)
                                                                         4. Remove the drive belt.



















                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           6.47
                   © Copyright Polaris Industries Inc.
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