Page 357 - Manual_Polaris_RZR_ProXP-20-21
P. 357

TRANSMISSION


                   14.Install the sector gear (16T) onto the shift drum shaft.  17.Install a new O-ring 2! on each shift shaft. Apply a
                      Install the shift shaft assembly and sector gear (11T)  small amount of white lithium grease on the O-rings,
                      into the bushing pocket on the left side. Align the   shift shafts and component contact surfaces prior to
                      timing marks on the gears as shown.                   installing the sector cover.






















                   15.Install the detent star l onto the shift drum shaft. Be  18.Clean the transmission and gear sector cover mating
                      sure to install the detent star with the shorter raised  surfaces thoroughly.
                      edge facing outward, longer raised edge facing
                      inward, and skip-tooth aligned.                    19.Apply Crankcase Sealant (PN 3233885) onto the
                                                                            cover and transmission case mating surface.
                   16.Install the detent pawl 1( onto the shift shaft and
                      carefully install the compression spring 2). Install the  20.Install the sector cover and align the transmission
                      o-ring onto the shift shaft.                          case dowel with the alignment hole. Install and torque
                                                                            the screws to specification.
                                                                                              TORQUE
                                                                                                                              7
                                                                                      Sector Gear Cover Screws:
                                                                                           12 ft-lb (16 Nm)


                                                                         21.Install the transmission drain plug and torque to
                                                                            specification.
                                                                                              TORQUE
                                                                                           Fill / Drain Plug:
                                                                                          14 ft-lbs (19 Nm)


                                                                         22.Install the bellcrank onto the shift shaft. Note the key
                                                                            splined on the bellcrank and shift shaft. Install the nut
                                                                            and torque to specification.
                                                                                              TORQUE
                                                                                           Bell Crank Nut:
                                                                                           18 ft-lb (24 Nm)
















                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           7.19
                   © Copyright Polaris Industries Inc.
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