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FINAL DRIVE
CHAPTER 8
FINAL DRIVE
GENERAL INFORMATION............................................................................... 8.2
SPECIAL TOOLS ...................................................................................... 8.2
BEARING CARRIER ..................................................................................... 8.3
FRONT BEARING CARRIER INSPECTION / REMOVAL ............................................... 8.3
FRONT BEARING REPLACEMENT.................................................................... 8.4
FRONT BEARING CARRIER INSTALLATION .......................................................... 8.5
REAR BEARING CARRIER INSPECTION / REMOVAL ................................................. 8.6
REAR BEARING REPLACEMENT ..................................................................... 8.8
REAR BEARING CARRIER INSTALLATION............................................................ 8.9
DRIVE SHAFT ...........................................................................................8.11
FRONT DRIVE SHAFT REMOVAL ....................................................................8.11
FRONT DRIVE SHAFT INSTALLATION ...............................................................8.12
REAR DRIVE SHAFT REMOVAL .....................................................................8.13
REAR DRIVE SHAFT INSTALLATION.................................................................8.14
DRIVE SHAFT / CV JOINT HANDLING TIPS ..........................................................8.16
CV JOINT / BOOT REPLACEMENT...................................................................8.17
INNER PLUNGING JOINT / BOOT REPLACEMENT...................................................8.18
PROP SHAFT............................................................................................8.21
PROP SHAFT REMOVAL / INSTALLATION ...........................................................8.21
PROP SHAFT REMOVAL / INSTALLATION (4-SEAT)..................................................8.24
PROP SHAFT ASSEMBLY VIEW .....................................................................8.27 8
PROP SHAFT ASSEMBLY VIEW (4-SEAT)............................................................8.28
SUPPORT BEARING REPLACEMENT ...............................................................8.29
U-JOINT DISASSEMBLY .............................................................................8.29
U-JOINT ASSEMBLY .................................................................................8.30
FRONT GEARCASE / CENTRALIZED HILLIARD .....................................................8.31
FRONT GEARCASE ASSEMBLY VIEW...............................................................8.31
FRONT GEARCASE VENT LINE ROUTING...........................................................8.32
ALL WHEEL DRIVE OPERATION .....................................................................8.32
AWD DIAGNOSIS ....................................................................................8.33
FRONT GEARCASE REMOVAL / INSTALLATION.....................................................8.35
FRONT GEARCASE DISASSEMBLY / INSPECTION..................................................8.37
FRONT GEARCASE ASSEMBLY .....................................................................8.40
WHEEL HUBS ...........................................................................................8.43
FRONT HUB ASSEMBLY VIEW.......................................................................8.43
REAR HUB ASSEMBLY VIEW ........................................................................8.44
TIRE BALANCING....................................................................................8.45
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 8.1
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