Page 430 - Manual_Polaris_RZR_ProXP-20-21
P. 430

STEERING / SUSPENSION

                RADIUS ROD REMOVAL /                                 6. Remove bolts r & t attaching radius rods to the
                INSTALLATION                                            vehicle frame. Discard the nuts.
                REMOVAL
                The following procedure details upper and lower radius
                rod removal and replacement on one side of the vehicle.
                Repeat the following steps to remove the radius rods
                from the opposite side.

                1. Safely raise and support vehicle by main frame.

                                      WARNING
                  Serious injury or death may result if machine tips or
                 falls. Be sure machine is secure before beginning this
                                 service procedure.


                2. Remove the rear wheel nuts and rear wheel.
                                                                     7. Remove radius rods from vehicle.
                3. Remove two fasteners q and remove the brake line
                   guide                                             8. Examine radius rod shafts, boots and spherical
                                                                        bearings. Replace entire radius rod if any excessive
                                                                        wear is evident.
                                                                     INSTALLATION
                                                                     1. Reverse removal procedure to reinstall the radius
                                                                        rods.
                                                                     2. Torque all fasteners to specification.

                                                                                            NOTE
                                                                        Use new attaching nuts upon installation of the rear
                                                                                         radius rods.


                                                                                          TORQUE
                                                                                Inner Radius Rod Mounting Bolts:
                4. Identify / mark radius rods “upper” and “lower”.                 52 ft-lbs (70 Nm) + 45°
                                                                               Outer Radius Rod Mounting Bolts:
                5. Remove the nut, bolt and washer w & e attaching                  52 ft-lbs (70 Nm) + 90°
                   the upper and lower radius rod to the bearing carrier.
                   Discard the nuts.
                                                                                  Brake Line Guide Fasteners:
                                                                                       7 ft-lbs (10 Nm)



                                                                                           WARNING
                                                                       Upon radius rod installation, test vehicle at low speeds
                                                                                   before putting into service.



















                9.26                                                       9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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