Page 425 - Manual_Polaris_RZR_ProXP-20-21

STEERING / SUSPENSION

BALL JOINT INSTALLATION 7. Repeat the ball joint service procedure for any
additional A-arm ball joint replacements.
1. By hand, install the NEW ball joint into the A-arm.
8. Insert upper / lower A-arm ball joint end into the
2. Using a press, carefully drive in the new ball joint into bearing carrier. Install new pinch bolts and nuts.
the A-arm.
Torque to specification.
3. After the new ball joint q is fully installed into the A-
arm w, inspect the snap ring groove for any damage, IMPORTANT
dirt, or debris. Clean groove, if necessary. Do NOT reuse ball joint pinch bolts/nuts. These are
one-time-use fasteners and must be replaced.
NOTICE
A pick, stiff bristled brush, or other suitable tool may be
used to clean the snap ring groove. 9. If needed, install new brake caliper mounting bolts
and torque to specification.
10.Install wheel and four wheel nuts. Torque wheel nuts
4. install a new retaining ring e.
to specification.
TORQUE
Front Ball Joint Fasteners:
44 ft-lbs (60 Nm)

Front Shock Mounting Bolts:
44 ft-lbs (60 Nm)
Front Caliper Mounting Bolts:
33 ft-lbs (45 Nm)

Wheel Nuts (Aluminum):
120 ft-lbs (163 Nm)

5. Measure the installed end gap of the retaining ring to
ensure it is fully seated and within specification.

9

MEASUREMENT
Retaining Ring Installed End Gap:
No greater than 5 mm

6. If the installed end gap of the retaining ring exceeds 5
mm, remove retaining ring, inspect and clean groove
as necessary. Install a NEW retaining ring and repeat
measurement.

9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 9.21
© Copyright Polaris Industries Inc.