Page 180 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

STARTER ONE-WAY CLUTCH ASSEMBLY FLYWHEEL INSTALLATION
1. Install one-way clutch in clutch hub with flange of 1. If previously removed, reinstall the flywheel key.
clutch q engaged in recess.
2. Inspect and clean crankshaft and flywheel taper with
isopropyl alcohol or similar cleaning solution.
Replace crankshaft if surface damage is present.
Clean taper of crankshaft to remove all oil or grease.
3. Using an applicator, apply a 360 degree bead of
Loctite 641 (Yellow) to the internal taper surface on
the flywheel. Apply Loctite bead 5-6 mm from the
center of the taper, offset to the larger diameter of
the taper on the flywheel.
4. Using an applicator, apply a 360 degree bead of
Loctite 641 (Yellow) to the external taper surface on
the crankshaft. Apply Loctite bead 5-6 mm from the
center of the taper and offset to the smaller end on
the crankshaft. Be careful to not apply any Loctite to
the starter gear bearing.
2. Clean screw threads in flywheel to remove all oil or
grease. 5. Align flywheel key-way with key and install the
flywheel, seating it fully on taper.
3. Place one-way clutch on flywheel and install the
three screws. Torque screws to specification. 6. Install flywheel retaining bolt q. Using a
commercially available strap wrench , hold flywheel
TORQUE w and torque the retaining bolt to specification.
One-Way Clutch Retaining Screws:
9 ft-lb (12 Nm)

4. Reassemble starter one-way clutch and gear using
the following illustration.

NOTICE
If the Cylinder Holding & Camshaft Timing Plate (PU-
50563) is installed, remove it before tightening the
flywheel.

q Torque Limit Gear Pin t Flywheel
TORQUE
w Starter Gear y Screws 9 ft-lb (12 Nm)
Flywheel Retaining Bolt:
e One Way Clutch Asm. u Torque Limit Gear Asm. 133 ft-lbs (180 Nm)
r Bolt 133 ft-lbs (180 Nm)
7. Wipe off excess Loctite and let stand for 1 hour
5. If starter gear was replaced, inspect the torque limit before starting engine.
gear.
NOTICE
6. After assembly, be sure the starter gear rotates in the
clockwise direction only. Loctite cures with time, the longer the unit is let stand
before engine starting the better the joint will be.

3.72 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.