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STEERING / SUSPENSION
CHAPTER 8
STEERING / SUSPENSION
GENERAL INFORMATION............................................................................... 8.3
SPECIAL TOOLS ...................................................................................... 8.3
MULTI-FUNCTION PLIERS ............................................................................ 8.3
STEERING SYSTEM..................................................................................... 8.4
STEERING SYSTEM ASSEMBLY VIEW ............................................................... 8.4
UPPER STEERING SHAFT REMOVAL ................................................................ 8.5
STEERING WHEEL REMOVAL ........................................................................ 8.6
POWER STEERING UNIT REMOVAL.................................................................. 8.6
LOWER STEERING SHAFT REMOVAL................................................................ 8.8
LOWER STEERING SHAFT INSTALLATION ........................................................... 8.8
POWER STEERING UNIT INSTALLATION............................................................. 8.9
UPPER STEERING SHAFT INSTALLATION ..........................................................8.10
STEERING SHAFT BEARING REPLACEMENT .......................................................8.11
FRONT SUSPENSION..................................................................................8.12
FRONT A-ARM REMOVAL / REPLACEMENT .........................................................8.12
FRONT STABILIZER BAR REMOVAL.................................................................8.13
FRONT STABILIZER BAR INSTALLATION ............................................................8.14
BALL JOINT SERVICE PREPARATION ...............................................................8.15
BALL JOINT REMOVAL ..............................................................................8.15
BALL JOINT INSTALLATION..........................................................................8.15
REAR SUSPENSION ...................................................................................8.16 8
RADIUS ROD REMOVAL / INSTALLATION............................................................8.16
TRAILING ARM REMOVAL / INSTALLATION..........................................................8.16
TRAILING ARM SPHERICAL BEARING REPLACEMENT .............................................8.19
REAR SUSPENSION ASSEMBLY VIEW ..............................................................8.20
REAR STABILIZER BAR REMOVAL ..................................................................8.21
STABILIZER BAR INSTALLATION ....................................................................8.21
SHOCKS / SPRINGS....................................................................................8.22
SHOCK ASSEMBLY VIEW............................................................................8.22
SHOCK REMOVAL / INSTALLATION..................................................................8.22
SHOCK / SPRING REPLACEMENT...................................................................8.22
SHOCK SERVICE .......................................................................................8.23
WALKER EVANS SHOCK SERVICE ..................................................................8.23
WALKER EVANS™ 2.0" FRONT SHOCK / 2.5" REAR SHOCK ...................................8.23
GENERAL SERVICE INFORMATION ............................................................8.24
FRONT SHOCK SERVICE INFORMATION.......................................................8.24
REAR SHOCK SERVICE INFORMATION ........................................................8.26
SPRING ADJUSTMENT (WALKER EVANS)......................................................8.28
WALKER EVANS™ SHOCK REBUILD INFORMATION...........................................8.29
SPECIAL TOOLS ................................................................................8.29
VALVE SHIM ARRANGEMENT ..................................................................8.29
9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 8.1
© Copyright Polaris Industries Inc.
