Page 153 - Manual Oficina Polaris Sportsman 570 2014 a 2016

ENGINE / COOLING SYSTEM

ENGINE REMOVAL - 325
WARNING
NOTE Always wear safety glasses and proper shop clothing
when performing the procedures in this Service
Some engine repair procedures can be performed Manual.
without removing the engine assembly from the vehicle.
Refer to “Accessible Engine Components” for further
information. Failing to do so may lead to possible injury.
The use of an overhead or portable engine hoist is the
only recommended method for removing and installing 1. If vehicle was recently operated, allow it to cool down
the engine. before attempting to perform any work.
Have an assistant help guide the engine in and out of 2. Thoroughly clean the engine and chassis. 3
the vehicle while using an engine hoist to prevent
personal injury or damage to vehicle components. 3. Disconnect the (-) negative battery cable from the
battery prior to engine removal. (see Battery Removal
- 2014, page 2.49)
Drive Clutch Puller P/N PA-48595
4. Drain the engine oil (See Oil and Filter Change - 570,
page 2.20) and engine coolant (See Coolant Drain /
Fill, page ) prior to engine removal.
5. Remove the seats, footwells, side panels, front cab
and fuel tank. (see BODY, page 10.7and Fuel Tank
Removal, page 4.25)
NOTE
Removal of the front cab is not required for touring
models.

Remove the right passenger footwell on touring models
when performing engine removal.

6. Remove the PVT inlet and exhaust ducts. (See PVT
Sealing And Ducting Components - Early 2014, page
5.12)
7. Remove the outer clutch cover, drive belt, drive
clutch, driven clutch and inner clutch cover.
NOTE
Be sure to use the correct Drive Clutch Puller (PA-
48595) to prevent damage to crankshaft.

8. Remove the fasteners retaining the airbox and the
airbox top.
9. Loosen the hose clamp w securing the throttle body
to the air box. Lift air box up and rearward as an
assembly to disengage it from the throttle body and
remove it from the vehicle.

9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 3.31
© Copyright Polaris Industries Inc.