Page 158 - Manual Oficina Polaris Sportsman 570 2014 a 2016

ENGINE / COOLING SYSTEM

10.Install the Clutch Center Distance Tool (PN 2871710) 16.Install the coolant hoses onto the engine.
onto the crankshaft and transmission input shaft to
properly position the clutch center distance. (See
CLUTCH ALIGNMENT, page 5.19)
NOTE
Verify clutch center to center alignment at this time.
If necessary shim the rear engine to frame mount as
required.

11. Torque the fasteners that attach the front engine
mounts to the engine to specification.

TORQUE
Front Engine Mount to Engine Bolts:
37 ft-lbs (50 Nm)
17.Install the throttle body. Tighten the hose clamp that
secures the throttle body to the intake.
TORQUE
18.Install the starter motor and battery cables as outlined
Front Engine Mount Isolators: in Chapter 11.
23 ft-lbs (31 Nm)

12.Remove the clutch center-to-center tool.
NOTE
The clutch center to center alignment tool should not
have pressure on it at this time.

If pressure is observed, adjust as necessary.

13.Install front prop shaft.(See PROP SHAFT - FRONT
OR REAR, page )
14.Reposition the head pipe assembly in the chassis and
install new exhaust seals. Install the head pipe bolts
and torque to specification.(if removed)
TORQUE
TORQUE
Starter Motor Bolts:
Exhaust Manifold Bolts:
18 ft-lbs (24 Nm) 7 ft-lbs (10 Nm)

15.Install the springs securing the muffler to the head
pipe.

3.36 9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
© Copyright Polaris Industries Inc.