Page 322 - Manual Oficina Polaris RS1 2018 e 2019

FINAL DRIVE

4. The CV joint is fitted with a circlip at the end of the 11. While pulling out on the CV shaft, fully extend the CV
shaft inside the housing. The shaft is likely to be joint and slide a straight O-ring pick or a small slotted
damaged from striking the cage / race to separate the screw driver between the small end of the boot and
CV joint from the shaft. It is recommended to replace the shaft. This will allow the air pressure to equalize in
the entire half shaft assembly if there is damage to the CV boot in the position that the joint will spend
the outer joint. most of its life. Before you remove your instrument,
5. Remove the plunging joint from the shaft to remove be sure the small end of the boot is in its correct
the CV boot. location on the shaft.
6. Slide the boot clamp and boot (large end first) onto 12.Install and tighten the small clamp r on the boot
the plunging joint end of the drive shaft and position using the appropriate clamp tool.
the boot in it’s groove machined in the shaft.
7. Grease the joint with the special CV joint grease
provided in the boot replacement kit. Fill the cavity
behind the balls and the splined hole in the joint’s
inner race. Pack the ball tracks and outer face flush
with grease. Place any remaining grease into the
boot.
CAUTION
The grease provided in the replacement kit is specially
formulated for wear resistance and durability. DO NOT
use substitutes or mix with other lubricants.

NOTE
The amount of grease provided in the boot kit is pre-
measured. Use entire contents of package.

8. Remove excess grease from the CV joint's external
surfaces and place the excess grease in the boot.
9. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
10.Install and tighten the large clamp e using the
appropriate clamp tool.

Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226

7.16 9928689 - 2018 RZR RS1 Service Manual
© Copyright Polaris Industries Inc.