Page 169 - Manual_Polaris_RZR_ProXP-20-21
P. 169

ENGINE / COOLING SYSTEM

                   ACTUATOR / WASTEGATE INSPECTION                       3. Using the turbine discharge flange as a mounting
                   The actuator pod, actuator rod/linkage and internal      point, fasten a magnetic base dial indicator to the
                   wastegate flapper components, along with the boost       turbine housing, touching the dial indicator plunger to
                   control solenoid, are responsible for releasing pre-turbine  the outer wastegate crank arm q in the axial
                   exhaust pressure and limiting boost pressure. The        direction so that the opening distance of the
                   actuator is located outside of the turbocharger,         wastegate flapper valve is measured by the dial
                   positioned below the unit with the actuator pod fastened  indicator.
                   to the compressor housing by M6 fasteners.
                   1. If a condition where little-to-no boost pressure is seen
                      under wide open throttle, ensure that the actuator rod
                      is still properly fastened, the flapper arm is still under                                              3
                      tension from the actuator pod, and that no
                      mechanical component failures have occurred.
                   2. Feel for any free-play on either end of the actuator
                      rod. Ensure that the actuator crank arm is holding the
                      internal wastegate disc firmly closed.







                                                                                            IMPORTANT
                                                                          The location of the dial indicator plunger should be just
                                                                          below the crank arm upper taper, as close to the axis of
                                                                                       the heim joint as possible.


                                                                         4. Zero the indicator dial with the flapper in its natural
                                                                            resting position with no air pressure applied to the
                                                                            actuator pod.
                                                                         5. With the use of an air regulator and pressure gauge,
                                                                            attach an air supply line to the actuator pod pressure
                                                                            reference port, located on the top of the canister.



































                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           3.25
                   © Copyright Polaris Industries Inc.
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